Chair assembly machine. Chair manufacturing technology

How are chairs produced and is there any sense in such an enterprise, if we consider it as a private business? The result is tangible. After all, wood can “wear out” over the years, fashionable accents change, and with them the demand for chairs in different stylistic directions grows. What is the technology for making a chair out of wood and what is required for this?

DIY chair making steps

The first step is the mandatory cutting of the board on individual elements(blanks), which will be required in the future. For this, special multifunctional machines or saws are used, it all depends on the technology for manufacturing chairs in a particular place (house, production workshop).

  • Cutting into curves, additional blanks


A minimum will be required, since the usual one is inappropriate in this case. After all, the parts have curved shapes, and the workpiece should be brought closer to the ideal.

  • Cutting wood to length


Next comes the manufacture of blanks for legs, tsarg and prolegs for a certain length. The technology for manufacturing a chair in production in this case involves the use of.

Cleaning blanks for finishing, full-fledged production of legs, drawers, prolegs, etc. Simultaneous grinding of parts ready for assembly is also carried out. In production and in mass production, you can use a special machine for chairs, which is multifunctional and makes it possible to simultaneously carry out several actions.

In order for the subsequent connection of the grooves to the tenon to be successful, cleaning of the parts, in particular the grooves themselves, is required. A great assistant is a multi-spindle machine, and hand tools are quite useful for private craftsmen.

  • Spike rounding


The milling machine will help to process the spikes, which are located at the ends and have a rounded shape. This is necessary for all elements of the future chair of any shape, so that the connection is of optimal quality.

  • Preparing a place for dowels


A mandatory action, which is taken into account in the technology of manufacturing chairs, is the transverse, most accurate trimming of individual parts at the right angle. It is carried out with the simultaneous processing of absolutely blind holes, which are required for connection to dowels. Suitable cutting machine.

  • Sanding simple and complex chair elements


Fine grinding of all elements of the chair is the last stage in the processing of workpieces. This will give a smooth surface suitable for applying the paint material. Grinding machines - the choice of enterprises and private workshops. For self-cleaning of products in the manufacture of a single chair, you can use a hand tool - a grinder, planer or sandpaper.

  • Assembling a chair from individual elements


At the end of the work, the chair is assembled, by connecting all the parts into a dowel

There is a fairly large number different types furniture, but the absolute leaders among them are tables and chairs. They are in almost every residential and non-residential premises. Without them, it is impossible to imagine the activities of any organization, so organizing a small production of tables and chairs is a very profitable business.

Business idea: Production of tables and chairs

Best of all, small firms develop in the furniture production market, the number of employees of which is from 4 to 15 people, they make good money on small orders and are not competitors to large manufacturers.

If you want to organize production, then first you need to find a room. The workshop should be large (150m2).

Then you need to register a legal entity. The next step is to buy equipment. To make tables and chairs from wood, you will need a woodworking machine and tools. If this is the production of tables with a metal base, then the following is required: a drilling (to organize a small production) machine, a compressor, pneumatic equipment, a saw for metal, drills 2 pcs., grinders 2 pcs., welding machine, pistols. In the future, machines can be used in production, five pieces will be enough. The minimum number of employees in such an enterprise is five people.

By the way, it will not be superfluous if you can invest part of the money in other assets. After all, in case of an unforeseen situation, diversification will only be to your advantage!

If you decide to make furniture with your own hands, then a small room and a set of the following tools will be enough for you: a saw, drills, screwdrivers, pliers, a hacksaw, a planer, a regular and tape-shaped ruler, a drill.

It is advisable that you have a power saw and an electric drill. Having a spacious stable table with a vise will make it easier for you to make individual small parts. You can buy a tree, or get it yourself in the nearest suburban planting.

The production process is not complicated. The dimensions of a table or chair can be taken from a similar object and the design repeated. After the material for the base and legs is selected, it must be processed, cut to the right sizes, fasten with screws, special glue and paint.

Finished products can be immediately sold to stores, or advertised in the media. A good master is always busy with work, which means that the business he is engaged in will be profitable.

Dear experts! Since childhood, I dreamed of working with wood, but it didn’t work out. And now, by his 40s, he has matured.

I want to organize a small production of chairs from solid Caucasian oak, beech, ash with elements of bent wood.

Please, friends! Please tell me what equipment is needed? Minimum set...

Thank you in advance)

With uv. novel

Attached images


Rjbertovarta

Rjbertovarta

Somehow it doesn't fit with each other. Don't you think?

First you need to acquire the necessary knowledge and skills, and only then dream of an enterprise. Make at least one chair for yourself.

By vote. It's up to you to decide if it's worth it or not. The success of an enterprise depends more on your capabilities than on market conditions. No one except you knows for how much, on what, how and for whom you are going to produce products and to whom to sell them.

I have experience as a hobby .. I made a crib for my son. In his youth, he worked on cutting laths.


Rjbertovarta

Rjbertovarta

Was the bed made of solid wood with elements of bent wood? Before thinking about production, you need to study the subject itself. Search the web for materials and carpentry forums. Perhaps it would be better to start working as an apprentice in the production of interest, half of the questions will disappear at once.

In general, everything is elementary. Make a couple of chairs. Sell ​​in your region. Find out from buyers what they liked, maybe they still need it, or what design, let them recommend you to friends. You give an ad, author's furniture to order, attach a photo of what you did. If you trample, you make out an IP and buy a site with beautiful design. As you stop coping with orders, hire people and rent a room for a workshop. By this time, you will already know what equipment you need to rent or lease, and you will be able to calculate the profitability of the enterprise, moreover, you will already have some of the necessary funds for development.

Take off or not, it all depends on the directness of your hands and enterprise.

Thank you!


Rjbertovarta

Rjbertovarta

For work you need:

3. Tenon cutter / manual milling cutter.

5. Desktop jigsaw

Thank you for answering you. We have good raw materials in the south, oak, beech good prices. As I have already said, there is not much experience in cutting laths. Well, plus all my life I made something (crafts, etc.)

Now I'm trying to figure out if it's worth starting this business.

But such forms without bending cannot be achieved ??? I want elegant, airy chairs...


This is just steamed bending ??

Attached images


brain1

brain1

Thanks for the answer. Yes, I'm interested, please write


Rjbertovarta

Rjbertovarta

Prices for Juno chair in leather and black color:

The latter is the "garage" manufacturer.

And what kind of wood is that "garage" one made of? For such a price, I would give such chairs and beech 1 class


Rjbertovarta

Rjbertovarta

Bend a tree? Well figs knows, I would prefer to cut out the form from an array.

For work you need:

1. universal machine: jointer, thickness gauge, circular. You can find a used one and then bring it to mind, or immediately buy a good one, not some kind of Kraton, but a normal Jet type device

2. End saw. You can do without it, but it is very useful in the household.

3. Tenon cutter / manual milling cutter.

5. Desktop jigsaw

I can't tell you about cutting and sewing. You need a lot of clamps. Pattern. Good raw materials and good premises.

And try, if after half a cube of spoiled wood you at least don't saw off your fingers - it's already good.

In general, one should not go into a tree without knowledge. I tested it on my own skin. Everything seems to be working out, everything seems to be fine ... But bam and burst. Why? Or it went to warp ... KNOWLEDGE AND EXPERIENCE are needed.


pevgen

pevgen

Is the universal Corvette machine good?


personal finance- simple about complex .

Rjbertovarta

Rjbertovarta

Stretch the connections - it will be good.

In any case, for his money he is quite good for himself, he will go about the housework.

For industrial production I would still take a separate gage.


pevgen

pevgen

Thank you! And in general reymus necessarily? If the material is good, just a planer won't work?

Won't go. The thickness gauge is needed in order to obtain material of the same thickness from different boards.

You can make the first batch on the Corvette. As a start for little money, it will pay for itself. Then put an Uzbek to him and let the picket fence saw.

For a picket fence, just right machine)))

However, I have on it + a Corvette end saw done:

  1. Workbench in the workshop
  2. Multiple doors
  3. Stools in the house
  4. Window frame in the workshop, cover with drying oil - it’s not a shame to put it in the house
  5. Drying cabinet
  6. Desk (the child built himself)
  7. Well and so, on a trifle of any canoe.

Small companies with 4 to 15 employees feel best in this market, making good money on small orders and not feeling competition from large manufacturers. At the moment, the market is favorable to beginners.

With a general decline in production in the furniture industry, the demand for chairs, armchairs and sofas has almost doubled since the beginning of this year compared to the previous year.

The reasons for the overall reduction in furniture production are market saturation caused by an increase in imports, about a third of which is duty-free imported furniture from Belarus, high customs duties on imported materials and components from other countries. Almost all interviewed furniture manufacturers speak of high competition.

However, small companies with 4 to 15 employees feel best in this market, making good money on small orders and not feeling competition from large manufacturers. Such orders include one or two units of products worth up to 20 thousand rubles.

Manufacturers various kinds furniture, respectively, a different competitive environment and their own trends. While manufacturers of, for example, tables and cabinets have to reduce the production of these products, the production of chairs, armchairs and wooden beds is increasing.

In total, there are about 500 furniture manufacturing companies in St. Petersburg.

Step 1. Room

The production room should be large enough (at least 150 m2), without partitions, preferably on the same floor. The cost of renting such premises on the territory of a large industrial enterprise will be from $ 700 per year. Electricity costs will add another $300 to the total.

"Furniture production technology is nothing supernatural, there were people who created good products in the garage," said Aleksey Davydov, general director of MebelMag LLC.

Step 2 Equipment

For the production of metal-based furniture you will need:

drilling machine - $700;

compressor - $350;

pneumatic equipment - $350-400;

saw for metal - $ 350;

drills, 2 pcs. — $200;

"grinders", 2 pcs. —$350;

welding machine - $550;

pistols - $350.

In the future, you can automate production. Automatic machines will cost $ 1.5-2 thousand each, five machines will be enough for full automation. Sometimes equipment is more expensive, however, as market participants say, in St. Petersburg the labor force is not so expensive that the replacement of workers with machine tools will pay off expensive automation.

In furniture production, often some production functions are transferred to a subcontractor. The use of subcontracting is primarily a necessary measure, and not a search for profit, because novice furniture makers may not have enough equipment. For example, OOO "MebelMag" orders the painting of goods from a subcontractor, but plans to soon purchase a painting chamber. According to Alexey Davydov, painting costs ($1.5 thousand from the subcontractor) in this case will be reduced by 2 times, and if the camera costs $2.5 thousand, it will pay off in a little more than 3 months.

Step 3. Personnel

Unskilled workers - from $300. Production manager - from $1,000. Locksmith - $700. Masters - adjusters of automatic machines - from $ 1 thousand.

The minimum number of employees in production is from five people. So many employees can ensure the production of 2-3 thousand units of products per month, and this, according to Alexei Davydov, is about 1 million rubles in turnover.

Internet: search engines— $200/month; corporate website support and advertising on thematic resources - $50/month.

Reference books - $200/year.

Specialized editions — $200/month.

Furniture exhibitions – at least $5,000

To organize and run efficient production high-quality chairs, the choice of equipment will have to be taken very carefully. After all, the production process involves the use of not one machine, but several - various types. Firstly, it will not be possible to do without tenoning machines for milling joints. Next, you will need drilling and grooving, grinding and copy-milling machines. In the warehouse of our company, specialized used equipment and machines for the production of chairs often appear, which you can buy much cheaper than the cost of similar new equipment.

BU machines for chairs in our assortment

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