Russia
DISHWASHER
KITCHEN
type MPK 700K, MPK 700K-01
MANUAL
Water supply and sewerage" href="/text/category/vodosnabzhenie_i_kanalizatciya/" rel="bookmark">water supply.
The machine can be operated in rooms with air temperature from (plus) 10 to (plus) 400C and average monthly humidity of 80% at 250C.
The machine must be installed in premises that do not belong to explosive and fire hazardous zones according to the PUE.
2. DEVICE AND PRINCIPLE OF OPERATION
The device of the machine is shown in fig. one.
Bath 15 is closed by a lifting dome 1, which moves along vertical guides 17. The dome is attached to the spring balancing mechanism).
FROM front side glass for visual control of the washing process is installed on the dome of the MPK 700K machine. There is no glass on the MPK-700K-01 machine.
Handle 2 is provided for raising and releasing the dome.
The bathroom has:
Filters to prevent large particles of food residues from entering the washing pump;
Overflow tube 16 - for draining excess water into the sewer, after rinsing;
A riser to which the lower washing 3 and rinsing 4 rotary sprinklers are attached, with the help of which the dishes are washed and rinsed;
Water level sensors;
Water temperature control sensor;
Heating element (TEN).
The top of the bath is covered with filter meshes 14 to prevent large particles of food residues from entering the bath during the washing process.
The upper washing and rinsing rotating sprinklers and lighting lamps are installed above the stand (there are no lamps in MPK-700K-01).
The base of the machine is covered with facings, and the rear wall and the control panel are removable, which allows access for inspection and repair of the units located inside the machine.
Under the bathtub, behind the control panel, there are electric pumps for washing (item 6, fig. 1) and rinsing 7 (item 7, fig. 1, absent in MPK-700K-01), a boiler (item 8, fig. 1), an electromagnetic valve and a shield assembly with electrical equipment.
On the mounting board are installed (see Fig. 2) dosing pumps for detergent (in MPK 700K-01 is absent) and rinsing solutions, a controller, starters, relays, automatic switches, thermal switches. The cartridge of one thermal switch is installed on the bath heater, and the cartridge of the second thermal switch is installed in the boiler.
On the control panel are installed:
Network button with built-in green backlight
Washing mode selection button "60" with built-in red backlight
Washing mode selection button "120" with built-in red illumination
The control buttons are connected to the controller.
The controller automatically controls the operation of the machine:
Controls the presence of water in the bath, controls the water supply to the machine;
Controls the temperature of the water in the boiler and in the bath, manages their maintenance;
Controls wash and rinse pumps;
Manages dosing pumps;
Provides automatic operation of the machine according to a given work algorithm, stopping when the dome is raised and automatic continuation of the program when the dome is lowered.
Water level control is carried out using electrodes located in the bath. When the water level in the bath is below the middle electrode, the controller issues a signal to turn on the solenoid valve - water filling. Water filling continues until the water level reaches the top electrode.
When the water level reaches the upper electrode, the controller stops filling the water and turns on the heaters of the boiler. The water in the boiler is heated to a temperature of (plus) 85ºС. Water temperature control is carried out from a sensor located in the boiler.
After heating the boiler, the controller turns on the heating elements of the bath. The water in the bath is heated to a temperature of (plus) 45ºС. Control of water temperature is carried out from the sensor located in a bathtub.
Washing is carried out according to a given work algorithm.
The washing process is divided into three stages:
1st stage - washing. It is produced with a washing solution using a pump. The pump takes the washing solution from the bath and delivers it to the upper and lower washing spray arms. Sprinklers, rotating, direct jets of washing solution onto dishes.
2nd stage - exposure. Produced to remove the remnants of the washing solution from the washing sprayers and dishes.
3rd stage - rinsing. Produced by rinsing solution coming from the boiler to the upper and lower rinsing sprinklers.
During each wash cycle, dosing devices supply a portion of detergent (there is no function in MPK-700K-01) and rinse aid, thereby maintaining a constant concentration of detergent and rinse solution.
Two operating modes of the machine are programmed:
Washing mode "60" - where washing - 60 s, exposure - 10 s and rinsing - 12;
Washing mode "120" - washing - 120 s, exposure - 10 s and rinsing -12 s.
The electrical circuit diagram is given in the appendix.
22" height="20" style="vertical-align:top"> 
Controls" href="/text/category/organi_upravleniya/" rel="bookmark">controls on the mounting board
3. SAFETY PRECAUTIONS
For maintenance and operation dishwasher persons who have passed the technical minimum for the operation of the equipment are allowed.
When working with a dishwasher, the following safety rules must be observed:
Do not turn on the dishwasher without grounding;
Do not leave the included dishwasher unattended;
Sanitize only after disconnecting the dishwasher from the mains;
Periodically check the serviceability of the electrical wiring and grounding device of the machine;
In case of malfunctions, call an electromechanic;
The dishwasher should only be switched on after troubleshooting.
Do not install the dishwasher closer than 1m from flammable materials;
Perform cleaning and troubleshooting while the machine is on;
Work without grounding;
Work without external protection;
Use the machine in fire and explosion hazardous areas;
Touch the heating element after the end of work for 20 minutes;
Do not use a water jet to clean the outside of the machine.
4. INSTALLATION PROCEDURE
After storing the machine in a cold room or after transporting it in winter conditions, it is necessary to keep it at room temperature for at least 6 hours before connecting it to the network.
Unpacking, installation and testing of the machine should be carried out by specialists in the installation and repair of commercial and technological equipment.
The machine should be placed in a well-ventilated area, if possible, under an air-cleaning hood, to avoid the accumulation of steam in the room.
The machine must be installed in the following order:
Before installing in the intended place, remove protective film from all surfaces;
Install the machine in the appropriate place;
Adjust the height and stability of the machine using the adjustable feet so that the work surfaces are in a horizontal position;
Connect the machine to the water supply. The dishwasher is connected to the water supply system through a G 3/4" thread (solenoid valve - pos. 13 fig. 1);
Connect the machine to the sewerage system (pos. 11 fig. 1);
Connect the machine to the electrical mains in accordance with current laws and regulations. Connection is carried out only by an authorized specialized service, taking into account the inscriptions on the plates. Connect the machine to the mains, taking into account the permissible load on the mains;
To connect to the machine, it is necessary to remove the control panel, run the power cable through the terminal entry to the terminal block X1 (pos. 5 fig. 2) on the mounting board;
Mount and connect in such a way that on the installed and connected machine there is no access to conductive parts without the use of tools;
Ground the machine securely by connecting the ground conductor to the ground clamp, the ground conductor must be in the power cord;
Inspect the connecting devices of the electrical circuits of the machine (screw and screwless clamps), if loosening is detected, tighten or bend to normal contact pressure;
Check the insulation resistance of the machine, which must be at least 2 MΩ;
Connect the power supply to the terminal block from switchboard through a circuit breaker with combined protection with protection performance: current 32A, leakage current 30mA, for example VAK-4.
The switch must ensure guaranteed disconnection of all poles from the power supply and must be connected directly to the power terminals and have a gap between the contacts of at least 3 mm on all poles.
The nominal cross-section of the flexible supply cables must be at least 4 mm2.
To equalize the potentials when the machine is installed in the production line, a clamp is provided, marked with the sign - equipotentiality.
After installing the machine before putting it into operation, without loading kitchen utensils, carry out the washing procedure 5-6 times. Then completely drain the water from the bath into the sewer.
5. ORDER OF WORK
Before turning on the machine, carefully read this instruction manual and, first of all, the safety instructions, controls and labels on the dishwasher.
Attention! Use detergents and rinse aids intended only for specialized automatic car washes.
Use the machine strictly for its intended purpose, i.e. for washing dishes.
The car is completed with a set of cartridges. Plates and trays are installed in the grooves of the plate and tray cassettes, and glasses are installed upside down in the cassette for glasses, knives, forks, spoons are placed in the cassette for cutlery.
The quality of washing is guaranteed provided that the dishes are washed immediately after they enter the washing compartment and large food residues are removed from the surface of the dishes.
Open the water supply tap.
Plug the machine into the mains.
Visually check the presence of detergent (there is no function in MPK-700K-01) and rinsing solution in the containers.
Visually check that the hoses for the rinse aid and detergent solution are placed in the containers. The hose labeled "Cleaning solution" must be placed in the detergent solution container, and the hose labeled "Rinse solution" must be placed in the rinse solution container.
Note: When switching on or changing the detergent and/or rinse solution for the first time, it is recommended to wash 3-5 times without loading inventory in order for the pumps to pump liquid into the hoses.
On the MPK-700K-01 machine, pour detergent into the bath in an amount corresponding to the recommendations of the operating instructions detergent(bath volume 30 liters).
On the control panel, press and release the "Network" button, lights up light signaling"60". If necessary, change the washing mode. To do this, press and release the mode button "120", while the backlight of the button lights up, and the backlight of the button "60" goes out.
Close the dome and visually check the filling of the bath.
After filling the bath, wait 20 minutes. - preparing the machine for work.
Raise the dome.
Place dishes on the cassette, rinse small food residues from the dishes with running water. hot water, and load a cassette into the machine.
Lower the dome to start the washing process.
At the end of the wash, lift the dome, remove the cassette with dishes from the machine.
The next washing process will start after the canopy is lowered.
Turn off the machine by pressing and releasing the "Network" button, and raise the dome;
Drain the water from the bath by removing the filter screens and overflow tube;
Remove food debris from the bath, rinse it with hot water;
Rinse the filter meshes and the overflow tube with running water;
Install the filter screens and overflow tube in place, and release the dome;
Turn on the machine by pressing and releasing the "Network" button, release the dome and visually check the filling of the bath.
For the Neodisher Alca 220 sink, the manufacturer Chemisch Fabrik Dr. Weigert, Germany;
For rinsing "Neodisher TS" manufacturer "Chemisch Fabrik Dr. Weigert, Germany.
6. INSTRUCTIONS FOR MAINTENANCE
6.1. GENERAL INSTRUCTIONS
Maintenance of the machine must be carried out within the time limits specified in this manual.
6.2. SAFETY INSTRUCTIONS
When servicing the machine, the following safety precautions must be observed:
Only persons who know the device of the machine, the rules of operation and maintenance and who have undergone special safety training are allowed to maintain the machine;
Maintenance of the electrical part of the machine can only be carried out by persons who have certificates for the electrical safety group of at least thirds;
During maintenance and repairs, the machine in without fail must be de-energized;
When carrying out repair and maintenance work, a sign must be posted at the place of stress relief. : "Do not turn on - people are working!"
6.3. TYPES AND FREQUENCY OF MAINTENANCE AND REPAIR
6.3.1. During the operation of the machine, it is necessary to perform the following types of work in the maintenance and repair system:
a) ETO - maintenance during operation - daily care of the machine;
b) TO - regulated maintenance - a set of preventive measures carried out in order to ensure the operability or serviceability of the machine;
c) TR - Maintenance- repairs carried out during operation, to ensure or restore the operability of the machine and consisting in the replacement and (or) restoration of its individual parts and their regulation.
6.3.2. Frequency of maintenance and repairs:
Maintenance during the operation of the ETO - daily;
Maintenance (TO)……………..1 month;
Maintenance (TR)…………………………. if necessary.
6.3.3. Maintenance during the operation of the ETO is carried out by employees of public catering establishments operating the machine. Scheduled maintenance maintenance and current TR repairs are carried out by employees of specialized repair enterprises or specialists of the technical services of the enterprise operating the machine, if they are provided for by its staffing table.
6.3.4. Operational maintenance includes:
a) checking the machine by external inspection for compliance with safety regulations;
b) checking the status of the light signaling, devices for starting and stopping the machine;
c) checking for clogging of the outlet openings of the rinse and washing spray nozzles and their fastening;
In case of clogging of the nozzles, it is necessary (See Fig. 3):
Loosen the screw pos. one
Dismantle sprinklers
Remove all nozzles (pos. 3) from the sprinkler and clean with a wire Ø 1.2 mm. (or needle) nozzle holes
Remove the plug pos. 2, both ends and blow with compressed air.
Assemble the sprinkler in reverse order.
In case of non-uniform rotation of the washing sprinkler pos. 5 or if it stops, it is necessary to unscrew the screw pos. 4. Remove the sprinkler and rinse with water.
Reassemble in reverse order.
Water heaters" href="/text/category/vodonagrevateli/" rel="bookmark">water heater, solenoid valve, temperature and level sensors in the following sequence:
Remove the overflow tube, drain the water from the bath;
Install the overflow tube in place;
Turn on the device and lower the dome;
Visually control the filling of water in the bath. When the water level of the upper electrode is reached, water filling stops;
After filling the water, the heating of the water in the boiler to a temperature of (plus) 85 degrees should begin. The value of the water temperature in the boiler can be visually controlled on the seven-segment display of the controller.
f) checking the operation of the software device (controller) (see clause 2);
g) checking the operation of the dispenser (visually control the rotation of the dispenser motor during the washing process);
h) checking and, if necessary, adjusting the tension of the springs of the dome balancing mechanism;
i) flushing the boiler (see clause 6.3.6);
j) cleaning of dirt and scale from the electrodes of the liquid level sensor;
k) additionally once a year it is necessary to clean the boiler (see clause 6.3.7);
l) checking and adjusting the operation of the blocking device, which ensures that the machine stops working when the casing is raised to a height of not more than 50 mm.
Disconnect the device;
Remove the back wall;
Loosen the microswitch fastening nut with a 17 wrench (see Fig. 1);
Determine the new position of the microswitch;
Apply voltage to the power supply and check the operation of the microswitch. If necessary, determine the new position of the microswitch.
6.3.6. Boiler flushing.
Periodically, once a month, water should be drained from the boiler, for this it is necessary:
Disconnect the machine;
Close the water supply tap;
Unscrew the water drain nut from the boiler and drain the water;
Tighten the water drain nut.
6.3.7. Boiler cleaning.
Periodically, once a year, the boiler should be cleaned, for this it is necessary:
Disconnect the machine;
Close the water supply tap;
Drain the water from the bath into the sewer;
Unscrew the water drain nut of the boiler and drain the water;
Remove the heating element;
Clean the heating element and the internal cavity of the boiler from scale and deposits mechanically or by treatment in special solutions (eg "Kumkumit"). Processing should be carried out in accordance with the instructions for use for the solution.
Install heating element;
Tighten the water drain nut.
6.3.7 Replacing the lighting lamp.
Disconnect the machine;
Remove the protective cap by turning the cap counterclockwise.
Replace light bulb.
Install protective cap.
6.3.8 Restoring the machine's operability when emergency thermal switches are triggered.
Remove the control panel;
Eliminate the cause of the thermal switch operation;
Turn on the thermostat by pressing the button on the thermal switch;
Install control panel.
POSSIBLE MALFUNCTIONS AND METHODS FOR THEIR ELIMINATION
Malfunction | Probable Cause | Elimination Method |
|
Voltage is applied, the light signaling "Network" is on, filling the water and the sink does not work | Blown fuse on controller board. Faulty dome microswitch Controller defective. | Replace fuse Replace microswitch Replace controller |
|
When the level in the bath is reached, the water continues to fill | Solenoid valve defective Faulty controller | Check solenoid valve Replace controller |
|
Boiler water not heating | Faulty starter Thermal switch tripped Faulty heating element Controller defective. | Replace starter Determine the cause of the thermal switch trip and turn it on Replace heating element Replace controller |
|
Boiler heating does not turn off | Faulty thermocouple Faulty controller | Check the insulation resistance of the thermocouple, Risol ≥ 100 MΩ. Replace thermocouple Replace controller |
|
When raising and lowering the dome, the sink does not turn on | Faulty microswitch Faulty controller | Replace microswitch Replace controller |
ELECTRICAL SCHEME MPK-700K
8 reasons to trust us:
- Only high quality and famous brands
- All equipment has certificates
- We take full responsibility for the warranty
- We will return the money or exchange the goods without unnecessary questions
- Own Customer Service and parts warehouse
- Staff technologist and designer will help to make right choice
- Regular couriers and own freight transport in Moscow, St. Petersburg, Samara and Togliatti
- We ship to the regions of Russia only by reliable transport companies, the cargo is insured necessarily
Unlike many online stores, the Restaurant Service company has its own service center and spare parts warehouse. This allows us to quickly resolve warranty, and not only, problems.
Extensive experience, constant practice, training and certification at factories are the basis of our professionalism.
Only people who love our common cause take root in our team.
About the service center
We are not an online store in the usual sense. First of all, we are an engineering company.
Our staff consists of food technologists, designers and engineers of various specializations.
The main activity is the design and complex equipment of catering facilities.
And the online store, as a structural unit, is being developed in accordance with all the rules and standards of electronic commerce.
Description and specifications
Dome Type Dishwasher Abat MPK-700K-01 production Chuvashtorgtehnika (Russia). It is used at catering establishments for washing plates, glasses, cutlery, trays, cups. The design of the machine allows it to be used for both hot and cold water supply.
Peculiarities:
Productivity 700 plates per hour;
- washing pump;
- viewing glass on the dome;
- lighting lamp inside the washing chamber.
- powerful a heating element in the boiler allows you to work when connected to a cold or hot water;
- constant control of temperature and water level in the boiler;
- automatic filling of the bath and maintenance of the water level in the bath;
- two washing modes;
- seamless stainless steel bath;
- stainless steel nozzles;
- push-button keyboard made of stainless steel;
- all metal parts are made of high quality stainless steel AISI 304
Machine MPK-700K has a viewing glass for viewing the washing chamber, equipped with a lamp
lighting, and is also equipped with detergent and rinse aid dispensers and an additional
a pump that increases the pressure of the water supply network. The booster pump provides
constant pressure and temperature during rinsing.
The MPK-700K-01 machine does not have a sight glass, does not have a lighting lamp and a boost pump
pressure, only equipped with rinse aid dispenser
The set of dishwasher Abat MPK-700K-01 includes:
- rinse aid dispenser;
- a cassette (basket) for washing plates (500x500 mm.);
- a cassette (basket) for washing glasses and cups (500x500 mm.);
- a glass (insert) for washing appliances.
Used in catering establishments.
The design of the dishwasher allows you to use it with both hot and cold water supply.
The professional machine can be operated in rooms with an air temperature from (plus) 10 to (plus) 400 C and an average monthly humidity of 80% at 250 C.
Features of MPK-700K-01:
- a powerful heating element in the boiler allows you to work when connected to cold or hot water;
- constant control of temperature and water level in the boiler;
- seamless bathtub;
- stainless steel nozzles;
- push-button keyboard made of stainless steel;
- all metal details are made of high-quality corrosion-proof metal;
- machines have separate water circulation systems for washing and rinsing;
- automatic filling of a bathtub and maintenance of level;
- two washing modes: 60 and 120 seconds;
- rinse aid dispenser;
Only for MPK-700K:
- detergent dispenser;
- viewing glass on the dome with two lighting lamps;
- water drain pump;
Machines are standard equipped with:
- a cassette for washing dishes;
- a cassette for washing glasses and cups;
- a glass for washing appliances.
The working pressure of the supply water supply network is from 2 to 6 atm.
Minimum washing temperature: 45 C
Minimum rinsing temperature: 85 C
Number of washing modes - 2
(60 sec and 120 sec)
Boiler capacity for rinsing: 10 liters
Bath capacity: 33 liters
Water consumption for rinsing: 1.5 liters per cycle
Cassette size: 500x500 mm
Productivity: 700 plates/hour
Weight: 110 kg
dishwasher Abat MPK-700K dome type is used in medium and small catering establishments for washing dishes: cups, plates, cutlery, glasses.
On the front of the dishwasher Abat MPK-700K a glass is placed through which you can observe the washing chamber, equipped with 2 lighting lamps.
Dishwasher Abat MPK-700K is supplied with the following kit:
- cassette for washing glasses and cups;
- a glass for washing appliances;
- cassette for washing dishes;
- rinse aid dispenser;
- detergent dispenser;
- 2 pumps.
dishwasher Abat MPK-700K connects to a source of hot / cold water and operates in two circulation modes: washing and rinsing. The Abat MPK-700K dishwasher is controlled using an electronic push-button panel in which the buttons are made of stainless steel.
The bathtub fills itself and the water level in it is maintained automatically. For ease of hygienic cleaning, the tub is dishwasher safe Abat MPK-700K has rounded corners.
Additional functions of the dishwasher Abat MPK-700K:
- automatic supply of washing solution and rinse aid;
- automatic wash and rinse cycle.
- the water level and temperature in the boiler are under constant automatic control.
All sprinklers and nozzles are made of stainless steel. Implemented the possibility of easy and quick cleaning nozzles. All metal parts of the dishwasher Abat MPK-700K made of AISI 304 stainless steel.
