Manufacturing technology of MDF facades is increasingly considered by furniture manufacturers as a promising, strategically significant, innovative direction for the development of an enterprise in the most difficult competitive environment. MDF furniture according to their own quality characteristics in many ways superior to the same products made of chipboard, metal, plastic or natural wood. And it's hard to argue with that.
The main materials used to make MDF facades, are directly MDF board, PVC film for vacuum pressing, glue and sometimes, for facing the back side of the furniture facade, laminating paper is used.
MDF board for facades
MDF stands for Medium Density Fibreboard, and is made by hot pressing fine wood fibers treated with binders.
MDF board, used in the manufacture of furniture, has one of the most important qualities - ease of processing. This allows, without excessive effort, to give workpieces a variety of shapes and freely work with surface relief using a conventional set of sawing, milling and grinding tool available in almost every furniture manufacturer. Actually, MDF production facades are possible even in garage conditions, "on the knee".
PVC film for MDF facades
PVC film for cladding furniture facades MDF is made from a synthetic substance, hard polyvinyl chloride. When heated to a certain temperature, it becomes plastic, under the influence of vacuum tightly fits the MDF facade blank, repeating its relief, and when cooled, it retains its shape.
Thanks to the huge variety color solutions, shades, patterns, embossing and textures, PVC film for MDF facades is able to imitate virtually any natural or artificial material, whether it be wood or stone, metal or fabric, leather or fantasy abstraction and other, other, other design ideas.
Besides , PVC film, used for cladding MDF facades, has many other positive qualities:
- It has a high degree of resistance to mechanical and chemical damage.
- Does not fade under the influence of ultraviolet radiation.
- It does not age, as it is based on the polymer polyvinyl chloride (PVC).
- Easy to clean household products from stains and dirt.
- As a rule, it has a low cost, especially PVC film from a Korean manufacturer.
Characteristics of MDF facades in PVC film
- First of all, it should be noted the widest choice for the implementation of design ideas. The ability to give the MDF facade any shape, create an intricate relief on its surface, and imitate a huge variety of materials, allows you to meet the most incredible requirements of a fastidious customer.
- Along with high quality and excellent appearance, MDF facades have a relatively low prime cost production. On the one hand, this is due to the low cost of the main materials: MDF furniture board and PVC film. On the other hand, there is the possibility of partial or complete automation of production.
- The manufacturing technology of MDF facades is so simple that even a beginner enterprise with handicapped additional capital investment. To start the production of MDF facades in PVC film, you only need to purchase membrane vacuum press. The rest of the necessary equipment, as a rule, is available from each furniture manufacturer.
- Due to its fibrous structure, MDF holds furniture fittings better, does not dry out over time and does not lose its qualities.
- The resistance of MDF to moisture makes it possible to produce MDF kitchen fronts, as well as bathroom furniture.
- Environmental Safety. The production technology of MDF facades does not provide for the use of materials hazardous to health. And the level of formaldehyde emission from MDF boards is comparable in safety to natural wood.
Of course, MDF facades in PVC film also have a number of disadvantages. First of all, it is worth noting the weak resistance to high temperatures. For example, on kitchen cabinets, the heat from the stove heats the facades, the adhesive layer softens, and the film begins to peel off and curl.
Production of furniture facades: a plan for starting a business
Most often this is caused by low-quality glue or incorrectly selected pressing mode in the manufacture of facades.
Another disadvantage of facades in the film, upon closer examination, is the presence of irregularities and shagreen on the surface. The fact is that when applying glue to MDF, barely noticeable villi can rise. In the process of vacuum cladding, the PVC film copies the relief of the facade, including them.
Painting MDF facades
The disadvantages of MDF facades in PVC film are absolutely not characteristic of painted facades. On the one hand, the paint layer is able to withstand much higher temperatures than the film. On the other hand, after painting, the facades undergo a grinding and polishing procedure, so they have an almost mirror-like surface. It is these basic qualities that painted MDF facades have won the trust of the consumer.
To diversify the range furniture production painted MDF facades do not require significant additional capital investments, since the equipment used to prepare MDF blanks for wrapping and painting is identical. One aspect worth highlighting here. technological process- laboriousness. But there are other pluses and gifts in this case. Painting, grinding and polishing MDF facades require a significant amount of skilled labor, which increases their cost by an order of magnitude.
However, the main advantage of film facades over “paint” is the ability to imitate a variety of natural and artificial materials. Thus, the use of MDF facades in PVC film in the manufacture of furniture for the kitchen, bedroom, hallway or office will always be profitable, beautiful and in demand. So, manufacturing technology MDF facades in the future, it should be mastered by every furniture manufacturer developing its enterprise.
The relevance of the production of MDF facades is justified by the regular demand for these products. Despite the high price compared to chipboard materials, medium-density furniture fronts emit less toxic substances and have greater strength, which makes them so popular in the market for quality building products. In Russia, the need for MDF is more than 200,000 cubic meters per year.
MDF facades are construction material medium-density for furniture and paneling, which is made by cutting fibreboard, milling and applying a film or painting.
From English MDF - Medium Density Fiberboard - medium density fiberboard.
Range
- by application (furniture, interior doors);
- by type of coating (PVC film, painting, etc.);
- by type of milling (embossed, 3D);
- by inserts (stained-glass window, lattice, glass);
- in shape (curved, curved, flat).
In addition to facades, MDF is made of:
- floor coverings;
- Wall panels;
- dropped ceilings;
- molded products;
- decorative items, etc.
Sales market
Organization of production
The production of MDF facades requires the work of 1-3 specialists.
Production of MDF furniture facades as a business
The area of the required premises is 100 sq.m. The pressing room should be free of dust and the temperature should be maintained at a level of at least 15 degrees. The raw materials for production are MDF boards, PVC film and glue.
Necessary equipment
Feasibility Study
Capital expenditures
- Equipment - 0.8 million rubles.
- Additional equipment - 0.1 million rubles.
- Delivery and installation - 0.2 million rubles.
- Preparation of the premises - 0.2 million rubles.
- Inventory for 2 months - 0.3 million rubles.
- Business registration and other expenses - 0.1 million rubles.
Total start-up costs: 1 700 000 rubles.
Calculation of revenue when working 2 people
* Business profitability is indicated according to the expert opinion of the author of the article.
Questions and answers on the topic
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From what equipment is installed at the enterprise for the production of MDFfacades, depends on the quality and volume of products. However, a start-up enterprise should take into account that mass production should be mechanized, and individual orders require more manual labor. On the other hand, not all work can be performed without the use of technical means. And the cost of manual labor is sometimes much more expensive than a one-time investment.
The sawing of MDF boards is carried out, as a rule, on panel saws. With small volumes, you can cut to order from other organizations. Such services are often provided in places where you can buy MDF and chipboard.
If the enterprise uses CNC milling and engraving machines with wide working surfaces, then the pattern of parts of the required dimensions can be performed directly on them. In this case, the pattern will be successfully combined with the processing of the edges of MDF facades, if you choose the appropriate cutter, or a set of cutters.
It is better to purchase your own milling machines for MDF facades, since creativity must always be present here. And it is not always possible to get by with a set of standard templates available to contractors.
The best option would be if you purchase a CNC milling and engraving center, which will ensure the implementation of 90% of all milling work with blanks for MDF facades and countertops.
If financial possibilities are limited, then you should buy a milling and copying machine for MDF facades. However, here virtually all the work is done manually according to templates, so productivity drops sharply compared to CNC machines.
It will not be difficult for beginner small businesses to make a primitive, but very useful milling machine for MDF facades independently. To do this, a manual milling machine is vertically mounted in the middle of the table from below, and a movable stop bar or stop roller is mounted on top, opposite the hole for the working cutter.
Excessively bulky and heavy parts of MDF countertops are easier to process with manual milling machines. To round corners, you may need a small machine with a moulder and edge cutter with a radius of 2-3 mm.
In addition, for the manufacture of complex curvilinear products, it will be required manual jigsaw and belt sander.
Workplaces for sawing, milling and grinding MDF blanks should be equipped with exhaust hoods or powerful vacuum cleaners to filter the air from sawdust and dust.
To clean parts from dust and dirt with a jet of compressed air and apply adhesive for PVC film on the surface of the MDF facade using a spray gun, you will need a compressor with a 50-80 l receiver.
The room for applying glue must be equipped with an exhaust hood. Here, the details for MDF facades are stacked on a special table. It should rotate 360 degrees and have a spiked surface to allow excess adhesive to drip off. Work is done in a dust mask. In addition, this room must be well insulated, as particles of glue can settle on the PVC film, which is usually stored nearby, and after cladding they turn into unpleasant hard-to-remove spots on the surface of the MDF facades.
Equipment for the production of MDF facades in PVC film cannot be complete without a vacuum membrane press. There are a variety of thermo-vacuum machines for MDF facades from various manufacturers. However, they do not have a significant difference in the device and technology of pressing.
You should be aware that a membrane-vacuum press should always be supplied with a silicone membrane, with which it becomes possible to partially use the surface of the machine's desktop to save PVC film, as well as to perform some other production processes, such as laminating (veneering, laminating), production of bent facades from MDF and other operations.
After gluing with PVC MDF film, the facades are cut off on a special table, which must be covered with foam rubber to protect against scratches from accidentally falling grains of sand.
If peeling of the film occurs, or somewhere you need to tighten the corner, you will need a hair dryer with adjustable air supply and temperature, as well as a small electric iron, preferably with a flat surface without holes for steam supply.
When turning on various power units in the power grid, unpleasant power surges are possible, which can lead to the failure of expensive electrical equipment. Therefore, to connect to the network, for example, Russian voltage regulators Shtil should be used.
In addition to all of the above, the production of MDF facades will require the use of sweeping brushes to clean parts from chips; various emery sponges and emery skins, including those stuffed on bars, for grinding curves and flat surfaces, respectively; film cutter; packaging film; accessories for cleaning workplaces, including wet ones.
The main equipment used for the production of MDF facades is often a strong source of dust that enters the air and can be harmful to health. Therefore, work on it should be carried out in special dust masks and goggles.
Case parts are an integral component of any furniture. Previously, only blanks from wooden planks. But the emergence of new materials has made significant adjustments. A set of fiberboard processing machines can be the backbone of a profitable business. But for this it is necessary to choose the right equipment for the production of MDF facades.
Line equipment
The first step in planning a new line for the production of processed panels is to decide on important initial indicators. The first is the overall budget. Based on it, the optimal set of equipment is selected, the line performance is calculated.
There are additional factors that directly affect the purchase of equipment:
- The total area of the premises. After the installation of the equipment, there should be free space for the working personnel and movement from one processing area to another.
- A place to store raw materials. In order for the machine for the production of MDF facades to work as efficiently as possible, it is necessary to reduce the time for the tray of workpieces for processing.
- Provide a mechanism to check product quality after passing through each stage of manufacturing. This also applies to storage conditions. finished products.
Having fulfilled these conditions, you can proceed to the selection of equipment for arranging the line.
Workpiece processing
After accepting MDF sheets, checking their quality, it is necessary to perform cutting. According to the received drawings, a cutting map is drawn up, which will ensure the minimum remaining scraps. Even high-tech equipment for the production of MDF facades without a professional program for the preparation of technical documentation will not be able to perform all its functions.
For cutting sheets, a formatted circular saw is required. The sheet is mounted on a movable frame and cut into blanks according to the cutting plan. Depending on the type of equipment, the procedure can be carried out in manual or automatic modes.
With small volumes of production, you can not purchase this machine. Currently, there are specialized companies that sell MDF with the right dimensions.
Milling
After that, it is necessary to perform surface treatment of the workpiece. It includes the formation of patterns on the MDF plane by milling, the creation of mounting grooves on the edges of the sheet.
Often the production of MDF facades is part of an assembly line for the manufacture of furniture or interior doors. The classic models of these products must necessarily have a three-dimensional pattern on the surface, which is formed by milling. If the budget does not allow you to purchase a CNC device, then you can make the processing equipment yourself.
To do this, you need to make a table, the dimensions of which must exceed the dimensions of the largest workpiece. A movable frame with a milling unit is attached to it. Drawing templates are laid on the MDF surface, according to which the sheet is processed. It should be noted that the process will take much longer than when using a CNC machine. However, with further modernization, you can replace the home-made device with a more advanced factory model.
At the end of the manufacture of the pattern, the MDF is processed grinder and sent to the final stage of production - painting or laminating.
Film pasting
Applying a certain shade to the surface of the product is an important manufacturing step. decorative panels. To do this, you need to purchase a membrane-vacuum press for the production of MDF facades.
When choosing a particular model, you should pay attention to its functional characteristics. The simplest equipment fixes the paint layer on the MDF surface by thermal action. Machines with a more sophisticated device are capable of applying a decorative PVC film, as well as processing curved facades.
When buying, special attention should be paid to the presence of a silicone membrane. It limits the area of influence on the desktop. This is necessary for processing small batches of workpieces.
Professional equipment for the production of MDF facades should include a cutting machine that processes the edge. After that, the product enters the packaging area.
Preparing for storage and transport
According to the technological scheme, full packaging of MDF panels is not recommended. Possible ingress of moisture inside can lead to swelling and loss of geometric shape. For proper preparation for storage, it is necessary to purchase special equipment for the production of MDF facades.
The packaging machine processes the edges of the product, leaving its middle open. In the future, cardboard panels are attached to it, protecting it from mechanical stress. It is best to store MDF facades in a vertical position, as this eliminates the change in geometry.
When choosing a specific production line, it is recommended to purchase equipment from one manufacturer. This will make it possible to select the machines that are optimal in terms of productivity.
Production of furniture facades: how to organize it + types of furniture facades, their advantages and disadvantages + business registration + OKVED codes + video of the production process + plywood production equipment + cost plan for starting a business.
Manufacture of furniture facades is a type of business that combines engineering precision and design approach. Furniture modules are in high demand in the consumer market. And it certainly attracts the attention of entrepreneurs and investors.
In this article, we will introduce you to the main principles of organizing facade production.
2 types of furniture fronts - which one to produce?
High quality and able to decorate the room and become its highlight. A modern approach to space planning makes furniture facades an essential element of the interior.
Facades of two types are widely popular:
- made of natural wood;
- made from MDF.
Let's consider each type in more detail.
1. Wooden facades.
Facades made from natural wood are more expensive, but customers are willing to pay more for quality, durability and longevity.
In terms of production, such furniture requires more attention: wood processing, painting and polishing is done by hand. The main tree species for production are ash, oak, walnut, pine and alder. It is the type of wood from which the facade is made that determines the properties of the finished product.
For example, furniture made of oak is the most resistant to mechanical damage. Therefore, this type of wood is considered the highest quality and, accordingly, the most expensive.
Pine furniture has a pleasant aroma, but its main drawback is excessive softness. This minus is also characteristic of alder furniture facades. They are more prone to surface scratches and therefore require delicate handling.
The most expensive option is walnut furniture. Moreover, the older the tree, the higher its price. Unlike oak, walnut lends itself easily to industrial manipulations, such as processing and painting. This means that the consumer has a greater choice of colors and textures.
Advantages and disadvantages of facades made of natural wood:
| Advantages | disadvantages |
|---|---|
| Environmental safety of materials: natural wood does not highlight harmful substances even when exposed to temperature, which is especially important in the kitchen. | Limited color/texture palette of the furniture facade. |
| Long service life of the furniture facade with proper operation and care. | Requires special care. |
| Resistance to temperature and mechanical influences. | Damaged when treated with aggressive detergents. |
| Possibility of repair and restoration. | High price. |
| Exquisite and expensive type of furniture. | Absorbs odors. |
2. Facades from MDF.
A short reference introduction, for those who have not met the term "MDF" before.MDF is a material that consists of compressed small sawdust. MDF differs from chipboard in smaller chips. Sawdust is interconnected using safe adhesives: lignin and paraffin (unlike chipboard, in which formaldehyde resins that are harmful to health are used for bonding).
Furniture facades made of MDF have gained immense popularity due to their environmental friendliness - both in European countries and in Russia. They can be painted with paint, covered with a film, lined with plastic or veneer.
Consider each type, taking into account its advantages and disadvantages:
| facade type | Peculiarities | Advantages | disadvantages |
|---|---|---|---|
| Painted MDF | It is a plate painted with several layers of furniture enamel and varnished. Thanks to painting, they get a rich and bright shade. Enamel creates a matte or glossy effect. Painting MDF consists of several stages: | Nice appearance furniture front. Large selection of color palettes. Possibility of restoration. | The price is higher than that of the film coating. Furniture loses color when exposed to direct sunlight. The paint may be damaged when using abrasive or alkaline cleaners. |
| Film MDF | Plates are covered with PVC (polyvinyl chloride) film instead of painting. The film can be glossy, matte, patterned and so on. | The price of furniture facades with a film is lower than for painted ones. High resistance to moisture, sunlight, mechanical damage. Ease of maintenance. | The film may peel off when exposed to high temperatures. Easily scratched. |
| MDF lined with plastic | Plastic has a pleasant and modern appearance, in addition, it allows you to imitate natural textures, such as wood, marble or metal. The surface of the plastic can be either glossy or matte. | Modern appearance. Large selection of colors and textures. Resistance to moisture, sunlight, mechanical stress. Ease of care and cleaning. | Glossy surfaces may stain. High price. |
| MDF with veneer | Veneer is a sheet of wood with a thickness of 0.1 to 10 mm, obtained from wood blocks. Furniture facades covered with natural veneer look the closest to wooden facades. Thanks to chemical and thermal processing, the veneer acquires high strength and moisture resistance. | The look of an expensive wooden façade at a lower cost. Resistant to mechanical stress. | The price is higher than for film and plastic facades. Over time, the veneer can flake off the slab. Under the action of moisture and direct sunlight, it loses its original appearance. |
Facades can be classic or radius (have curved shapes). Radius housings are usually manufactured under individual order according to the wishes of the buyer.
Production of furniture facades - we disassemble step by step
Full cycle own production painted facades.
How are painted facades made? Necessary equipment.
The main stages of organizing the production of furniture facades
The first question that arises for people who want to start is “Where to start?”.To start your business, you will need a lot: a detailed plan for the development of the enterprise, registration of activities, search for investors, selection of premises, hiring staff and much more.
The basis of starting your own business is a carefully thought-out business plan. This document will allow you to competently organize expenses, attract investors or get a loan from a bank.
1. The structure of the business plan of the enterprise
| 1. | Title page: company name, field of activity, planning period. |
| 2. | The content of the business plan. |
| 3. | Introduction. |
| 4. | Summary: name of the project, legal form, number of employees, contact details of the project manager. |
| 5. | Setting goals. |
| 6. | Business characteristics: description of services / products, presentation of the range, functional purpose of each product, examples of use, plans for future development. |
| 7. | Evaluation of the sales market for products. |
| 8. | Evaluation of the activities and scope of sales of competitors. |
| 9. | Production plan: main stages, needs for raw materials and equipment. |
| 10. | Employees: list of required personnel, working conditions, payment, structure and composition of departments, personnel training. |
| 11. | Organizational plan: organizational and legal form of the enterprise, scheme of the organizational structure of the enterprise. |
| 12. | legal plan. |
| 13. | Financial plan: cost, variable and fixed costs, business profitability, payback period. |
| 14. | Risk assessment and insurance. |
| 15. | Funding strategy. |
To draw up a business plan, you need to have special knowledge and skills, so this process must be entrusted to a professional.
The cost of writing a business plan depends on the size of your business. On average, the initial cost of a plan for a small business is 18,000-20,000 rubles, for a medium-sized business - from 50,000 rubles, for a large one - from 100,000 rubles.
Do not forget that it is better to entrust the preparation of a plan to companies that have been operating on the market for a long time and have a positive experience in implementing projects. Cheap business plans without a guarantee are money wasted.
2. Registration of activities
Every entrepreneur is obliged to formalize his activities, otherwise he will face problems with the law.Two common forms of introduction of small and medium-sized businesses: IP (individual entrepreneur) or LLC (limited liability company).
How they differ, see the combined table:
| Comparison criterion | IP | OOO |
|---|---|---|
| Creation procedure | Simple: payment of the state fee, filing an application. | More difficult: payment of the state fee, submission of a notarized application, minutes of the meeting of participants in the LLC / decision of the sole participant. |
| Constituent documents | None. | Articles of Association (a complex legal document that requires special knowledge for compiling). |
| Constituent documents | Solely. | If the LLC consists of more than one participant, then all decisions on the main areas of activity are made only at the general meeting of participants. |
| Seal | Not required. | Required. |
| Authorized capital | Missing. | At least 10,000 rubles (money or property). |
| Profit use | at your own discretion at any time. | Only after the distribution of profits by the general meeting of participants. |
| Responsibility | Full property liability (even in the event of liquidation of the enterprise). With large debts, bankruptcy may be the only way out. | Liability is limited to the size of your share in the authorized capital. |
| Opportunities to attract investment | Credit agreements, simple partnership agreements, bills of exchange. | Loan agreements, simple partnership agreements, bills of exchange, bonds, sale of a part of a share in the authorized capital. |
| Opportunity to do business together | The merger of several individual entrepreneurs occurs only on the basis of a simple partnership agreement or a joint activity agreement. | One LLC can have up to 50 members. |
| Authority | Low. The abbreviation "LLC" is more trusted than "IP". | High. |
| Business expansion opportunity | Only by increasing sales volumes. | It is possible to open new branches, subsidiaries, merge with other companies. |
| Opportunity to sell the business | Only by selling a trademark or technology. If there are several trademarks, then re-registration must be carried out for each of them. | By any means. For example, with just one notarial transaction, you can sell a share in the authorized capital of a company that owns several trademarks. |
| The procedure for closing (liquidating) a business | Very simple: payment of the state fee, submission of an application and certificates from the pension fund. The process takes 5 working days. | Very difficult. Takes at least 4-6 months. |
| Documents required for registration | Form P21001 is a statement in which individual provides information required for registration (full name, address, passport data, OKVED codes). Photocopy of all pages of the passport. Receipt confirming payment of state duty in the amount of 800 rubles. | Passports and identification numbers of all co-founders. Application for registration of LLC (form Р11001). Decision of the sole founder (if there is one founder). Minutes of the meeting of founders (if 2 or more founders). Agreement on the establishment of a company (if 2 or more founders). LLC Charter. Receipt of payment of the state fee (4,000 rubles). Letter of guarantee for the provision of a legal address. Owner's consent, certificate of ownership and tenants' consent (some documents may not be required) - when registering at a home address. |
For registration of entrepreneurial activity, it is necessary to indicate the OKVED codes in the application. If this is the first time you meet this term, then you should explain that these are short digital designations for the type of activity of the future enterprise.
A person who is interested in starting a furniture facade business should pay special attention to 31st paragraph of section C.
A small excerpt from the 31st paragraph of OKVED:
FROM complete list You can find the current OKVED codes for 2018 on the website: https://okvd-2.ru
The production of products of various profiles is regulated by GOST standards.
The manufacture of facades for furniture is regulated by the following GOSTs:
- GOST 16371-93 ( https://vsegost.com/Catalog/17/1723.shtml)
- GOST 6449.1-82 ( https://vsegost.com/Catalog/21/21907.shtml)
- GOST 6449.5-82 ( https://vsegost.com/Catalog/29/29950.shtml)
3. Selection of premises for the production of facades
The premises, first of all, must meet the needs of production, that is, have a transport connection, a network for supplying electricity and water. For small-scale production, a room of 100-140 sq.m. is sufficient.The most whimsical part of the space in the production of facades for furniture is the pressing shop. It should not contain excessive dust, the temperature should be at least 15 degrees Celsius.
The approximate cost of renting a workshop for the production of facades (based on the CIAN Internet resource, prices are indicated for September 2018):
| Location | Area, m2 | Description | Monthly rent, rub. |
|---|---|---|---|
| 150 | | 37 500 | |
| Moscow, metro station "Salaryevo" | 100 | Ceiling height - 3.5 m, concrete floor. There are all communications: sewerage, water supply, heating from its own boiler room, electricity with the possibility of increasing power. Territory guarded around the clock. Parking for cars and trucks. | 50 000 |
| Moscow, metro station "Yugo-Zapadnaya" | 130 | Ceiling height - 4.5 m. Located on the third floor. There are 3 freight elevators of 3.2 tons each (access to the elevator - from 8.00 to 20.00, extension on request). Communications: electricity, heating, water supply, sewerage, bathrooms on the floor, internet, telephone, exhaust ventilation. 24-hour security, fenced area, access system. Parking. | 57 200 |
| Moscow, Botanichesky Sad metro station | 105,1 | A legal address is provided (required for registration of an LLC). Ceiling height - 3 m. Communications: electricity, heating, water supply, sewerage, internet, telephone. There are several parking lots on site. Room with security alarm. | 60 748 |
4. Purchase of equipment for production
To effectively set up production, it is necessary to purchase and install equipment, hire personnel, and also find channels for marketing products.You will need 8-10 workers:
In terms of distribution channels, these may be furniture/decoration stores, refurbishment or construction companies, private entrepreneurs.
You can also organize the work of your own online store to sell goods without intermediaries. However, this will require additional investments in the creation, design and development of the site.
List necessary equipment for the production of furniture facades:
| № | Name | Picture | Description | Cost, rub. |
|---|---|---|---|---|
| Total amount: | 1 603 506 rubles | |||
| 1. | Panel saw model E 45-2000 |  | Designed for cutting board materials. It has an aluminum roller carriage with a length of 2,000 mm. The slope of the dusty assembly is up to 45°. The frequency of rotation of the main saw is 4,000-6,000 rpm. | 204 051 |
| 2. | Vacuum press Master Medium |  | It is used for processing surfaces of various profiles with various facing materials, as well as for the production of curved facades. Dimensions of the working surface - 2500x1250 mm. Pressing time - 1.5-3 minutes. | 990 000 |
| 3. | CNC milling machine model LTT-K0609 | Equipped with numerical control system. It is used for processing surfaces, parts and blanks made from solid wood of coniferous and hardwood, slab and sheet materials based on it (MDF, chipboard, fiberboard), plastics. | 264 385 | |
| 4. | Post painting with dry filtration |  | As the main filter, a labyrinth inertial cardboard filter is used, which operates on the principle of a cyclone separator (captures up to 90% of the paint aerosol). Prefabricated housing made of galvanized steel. | 130 000 |
| 5. | Vibratory sander AEG FS280 419280 |  | Allows you to level and grind surfaces, remove layers old paint. The size of the abrasive paper is 115x280 mm. | 7 300 |
| 6. | Paint sprayer Fubag G600/1.4 | It is intended for implementation of painting works. The gun tank is located on top and can hold 0.6 liters of paint. | 1 280 | |
| 7. | Piston compressor Garage PK 24.F250/1.5 |  | Cast iron cylinders with wide fins for better cooling. Robust valve assemblies made of durable stainless steel. | 6 490 |
Furniture facades from start to finish.
How to make facades yourself?
General table of costs for starting the production of furniture facades
| № | Expense Category | Amount of expenses, rub. |
|---|---|---|
| Total minimum spend: | 2 445 000 rubles | |
| 1 | Drawing up a business plan | From 18 000 |
| 2 | Activity registration | From 7 000 |
| 3 | Premises for rent | From 50 000 |
| 4 | Preparation of premises for production needs | From 150 000 |
| 5 | Purchase of equipment | From 1 600 000 |
| 6 | Delivery and installation of equipment | From 200 000 |
| 7 | Purchase of raw materials | From 250 000 |
| 8 | Employee wages | From 30,000 rubles/person (minimum 2 employees) |
| 9 | Payment of utility bills | From 30 000 |
| 10 | Payment of utility bills | From 80 000 |
The average payback period of an enterprise is 8-9 months.
It should be understood that the amounts indicated in the article are very approximate. They can vary depending on many factors: the region where the business is launched, the form of registration (IP or LLC), the scale of production, the choice of suppliers, and so on.
So, we discussed in detail the production of furniture facades: how to register your business, what steps to take first. Profitability with an indicator of 25% and relatively short period payback makes the facade manufacturing business profitable in the eyes of start-up entrepreneurs across the country.
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Before deciding to create your own production of facades, you need to get a clear idea not only about one-time investments in equipment, but also to understand what costs will be required for the production of the product itself.
This article provides only an approximate calculation of the cost of production of MDF film facades on thermal vacuum and milling equipment "Maxim". The authors do not claim the completeness and accuracy of the economic study. This is rather a reference summary that will help beginners quickly understand the specifics of manufacturing furniture facades.
In your region, prices, wage levels may differ from those used in this calculation. In addition, it should be noted that the article was written in the already distant 2011. Therefore, you can calculate the order of profitability and payback time yourself, based on your own current figures.
Don't forget also about taxes, rent industrial premises and interest on loans and leases. In addition, of course there is expendable materials, such as circular saws, end mills, grinding sponges, etc. It should also be noted that these figures relate to the manufacture of flat facades, the production of radius facades using bent-glued technology has its own characteristics and their cost is somewhat higher. Also, the presses themselves for the manufacture of curved facades with a lifting table are structurally more complex and more expensive than conventional ones. However, the retail cost of curved facades is many times higher than the prices of ordinary ones, therefore, the financial attractiveness of their production is higher.
So, the main items of variable costs of the cost of MDF film facades are as follows:
- MDF sheet 16 mm laminated one-sided 2800x2070mm 2100 rub. (5.8 sq. m -10% waste = 5.2 sq. m)
- 400 rubles. / sq. m Significantly reduce the cost of facades allows the use of ordinary non-laminated MDF, the reverse side of which is laminated (lined with texture papers) using a membrane-vacuum press "Maxim DIP-2514" in the color of the PVC film on front side facade. Used as the cheapest finishing materials, and more expensive materials impregnated with formaldehyde resins that do not require final finishing. In addition, film facades, back side which are covered with textured lining to match the facade, are sold more expensive than ordinary ones with a white reverse side:
MDF sheet 16 mm 2440*1830 mm 795 rub. (4.46 sq. m -10% waste = 4 sq. m) - 200 rubles/sq. m MDF sheet 10 mm 2440*1830 mm 550 rub. (4.46 sq. m -10% waste = 4 sq. m) - 138 rubles/sq. m - PVC decorative matte film - 60-65 rubles/sq. m(in December 2014 it was already 140-225 rubles/sq.m.)
Decorative PVC film gloss - 100-120 rubles / sq. m (in December 2014 it was already 260-390 rubles/sq.m.) depending on the manufacturer and film effects (3D effect, metallic, etc.) the price may be slightly higher, but the price of facades also increases in proportion)
One bookmark in a press with desktop dimensions of 2500 * 1400 mm is 3.5 square meters. m PVC film. The real output in the product from one tab is usually 1.7-2.2 sq. m. That is, for 1 square. m of the finished product is spent from 1.6 to 2.0 square meters. m of decorative film
Thus, the consumption of PVC film:
Matte: 104-140 rubles / sq. m
Glossy: 160-240 rubles / sq. m - Glue 20-35 rubles / sq. m
- Wages 70-100 (120) rubles/sq. m(formatting and milling MDF, applying glue, sanding, film lining)
- Energy consumed by Maxim presses for a full cycle of heating and vacuuming in the structure of the cost of MDF furniture facades is actually not as significant as other factors - 0.1-0.6 kW / h * 3.00 rubles. \u003d 0.30-1.80 rubles / sq. m
Total cost square meter finished product
cannot exceed ( in 2011 prices):
- Matt facades: 594-695 rubles.
- Glossy facades: 650-795 rubles. The cost of manufacturing a square meter of MDF door linings is correspondingly lower, the real yield of finished products is higher, as well as the production speed.
The actual performance of the Maxim DIP-2514 thermo-vacuum press when laminating kitchen doors with a decorative film can be 60-100 square meters. m of finished MDF facades per shift.
When laminating door linings with extensions and cashing, the yield of products will be even greater. One door lining with preparation, laying out is covered with a film in just a matter of seconds. That is why in the manufacture of film MDF overlays for steel doors, two-table membrane-vacuum presses show the greatest efficiency.
Average wholesale prices for facades in the European part of Russia:
- Matt facades: 1300 rubles.
- Glossy facades: 1750 rubles.
Thus, with a full load of hot vacuum press per shift you can get a profit (excluding overhead costs) not less than:
For one shift:
- Matt facades: from (1300 - 695) 60 sq. m = 36.300 rubles.
before (1300 - 594) 100 sq. m = 70.600 rubles. - Glossy facades: from (1750 - 795) 60 sq. m = 57.300 rubles.
before (1750 - 650) 100 sq. m = 111.000 rubles.
Per month (22 working days):
- Matt facades: 798.600 - 1.553.200 rubles.
- Glossy facades: 1.260.600 - 2.442.000 rubles.
Prices for decorative films, MDF, adhesives have, of course, increased significantly over the past years, however, retail and wholesale prices for finished furniture facades lined with PVC film have also increased. That's why facade production remains an equally profitable and attractive activity.
To organize the production of MDF film facades, it is necessary to separate the area for applying glue, drying, grinding and pressing the facades from the area where the facades are formatted and milled in such a way as to completely exclude dust from entering the air. The quality of the lined surface of the facade depends on this. To speed up production, it is extremely important to organize a quick and convenient supply of workpieces from one zone to the next.
1. Workpiece formatting area (panel saw) - 7x4m (28 sq.m)
2. Milling zone (copy-milling machine - 3x3m) + (cleaning tables - 5x5m) = (25 sq. M)
3. Glue application area - 3x3m, preferably 4x4m (16 sqm)
4. Drying zone for blanks - 2x2m, preferably 4x4m (16 sqm)
5. Pressing zone - 7x3m, it is desirable to have two cutting tables in this zone (finishing, removing shagreen, blowing with compressed air) 7x4m (28 sq. m)
