Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior work. Thermal panels consist of insulation and clinker tiles.
The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above allows you to safely assume that this business idea can be profitable if it is implemented correctly.
Thermal panels production technology:
- Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
- Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
- After these operations, the aluminum molds are filled with the composition of the insulation.
- Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.
Key points for the production of thermal panels
The basis of thermal panels are: insulation, metal profiles and cladding. Their features:
- Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
- A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
- Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.
What equipment to choose for the production of thermal panels
V the right equipment for the production of thermal panels includes the following equipment:
- mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
- steam generator, vacuum unit, block molds;
- secondary devices (airbag, fan, etc.).
Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and engage in the creation of consumables on your own, or purchase raw materials from suppliers.
There is an opinion that in the Russian markets today there are few enterprises supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in terms of price and performance.
So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are Consumables such as bushings for fastening, anti-adhesive lubricant, quartz sand.
How much money do you need to start a business for the production of thermal panels
One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, you may want to save money, and instead of producing clinker tiles choice will fall to purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.
In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).
Setting up a production facility of this magnitude (360 panels per shift) would require an area of 250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.
Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).
An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.
Is it beneficial?
Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.
In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?
How much can you earn
This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.
What OKVED must be specified for the production of thermal panels
When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing industry. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.
What documents are needed to open
If it is initially planned to sell thermal panels to large construction companies, it is necessary to register a legal entity. In order to reduce the tax burden the best option registration of a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:
- application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
- information about the address of the legal entity (in most cases it indicates the address of the production facilities) and the Charter;
- information about the director of the company and the chief accountant.
In addition, you will need to register with government bodies and open a bank account.
What taxation system to choose for the production of thermal panels
Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system of taxation provides a choice of two options for paying taxes:
- you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
- 6% income tax. In this case, you do not need to provide any supporting documents on expenses.
Do I need permission to open
For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.
Article outline
A thermal panel is a layer of expanded polystyrene or polyurethane foam with clinker tiles embedded in the structure of the material. In connection with the growth of foreign exchange rates, we made an overview of such facade panels Russian production.
There are several options, which are divided into three main parameters:
- Material: expanded polystyrene, polyurethane foam, their combinations, extruded polystyrene foam.
- Joint method: "thorn - groove", docking of rectangular elements with smooth edges.
- Cladding material: porcelain stoneware, concrete, ceramics, clinker tiles, etc.
Main manufacturers in Russia:
- "Workshop of facade materials" (MFM), Moscow;
- FTP-Europa, Moscow;
- Termosit, Zheleznodorozhny;
- "Fride", Dedovsk;
- "Forska", St. Petersburg;
- UMB, Moscow;
- "Regent", Pereslavl-Zalessky;
- "Ermak", Novosibirsk;
- "Plitprom", Skhodnya;
- "Foreland", Moscow.
Consider the characteristics of the most common products of the leaders of this market.
"Workshop of facade materials" offers options with clinker tiles and artificial stone (the texture on the models is presented in the form of brick or stone). Insulation thickness - from 30 to 100 mm.
The range of the company:
- tile "Classic", imitating the shape brickwork;
- panels "German Collection" - a replica of clinker, popular in Germany;
- panels "Spanish Collection" - replicas of the Spanish texture;
- tile "Stone Collection", imitating natural stone masonry.
| Model | Dimensions, mm | Insulation material and thickness, mm | The cost of sq. m, rub. |
|---|---|---|---|
| One and a half tes-brick | 1250 x 600 x 60 | EPPS, 50 | From 1 590 |
| Beveled travertine | 1250 x 600 x 70 | EPPS, 50 | From 1 950 |
| gretta | 1215 x 600 x 65 | EPPS, 50 | From 1 800 |
| Canyon | 1200 x 600 x 110 | EPPS, 80 | From 2 750 |
| Terra brick | 1040×600×65 | EPPS, 50 | From 1 690 |
The manufacturing company, along with the release of its own products, sells products from other factories. It positions itself as a manufacturer of high-quality panels, but the models with clinker tiles are of German origin, and the porcelain stoneware coating comes from Europe. In fact, only the creation of an insulating layer on materials produced by third-party companies can be attributed to domestic production.
The range of the company includes panels with clinker tiles, with the use of porcelain tiles, plinth options and with imitation of an aged surface. Expanded polystyrene and polyurethane foam are used as the inner layer.
Patents have been issued for the main products of the company. In production, a full technological cycle is carried out, which is implemented on automatic lines. An own control service has been organized, which checks products according to a number of parameters - this guarantees that the consumer characteristics of the product will not turn out to be worse than those of the products of most European companies.
company as decorative finishes panels are used only natural materials(clinker tiles, stone, porcelain stoneware, facade ceramics). Connections of products - "thorn - groove". Insulation - polyurethane foam and expanded polystyrene.
Like almost all Russian manufacturers, the company uses materials purchased from enterprises in other countries as decorative finishes. In particular, clinker tiles are purchased from ABC, Stroher, Feldhaus, Interbau, Exagres. Insulation - expanded polystyrene, neopor or polyurethane foam. The manufacturer offers budget options for panels from 990 rubles. for 1 sq. m. Currently, brick-like panels are available in six colors.
The Unique Multi Block company compares favorably with others by its own production of clinker tiles. Experience in the production of material - more than 14 years, which indicates the systematic development of the enterprise. Insulation - polyurethane foam, expanded polystyrene foam and their combinations. The panels are available in thicknesses of 60, 80 and 100 mm at a price of 2,100 rubles. for 1 sq. m.
The company works according to the following scheme: the purchase of clinker tiles from leading European enterprises and the creation of panels based on polyurethane foam. The advantage of the manufacturer can be considered a developed own production and technologies that allow maintaining the high quality of products throughout the entire service life.
8. "Ermak"
In the production of Ermak panels, laser cutting of materials is used, which makes it possible to achieve exact dimensions and good docking of the "thorn - groove" type. The company offers panels for individual sizes and standard options. Clinker tiles are supplied by A. D. W., Stroher, Foshan Red Lion Ceramic Co. Insulation - extruded polystyrene foam.
9. "Plitprom"
The manufacturer "Plitprom" began to produce thermal panels one of the first in the Russian market. It uses high-precision European equipment, which guarantees a good connection of products during installation. supplies facade panels with German clinker tiles "brick-like" of various color shades and size (price square meter- from 1,200 rubles).
10. Foreland
The company "Florland" specializes in the production of panels and artificial stone. The panels are a composite system based on polyurethane foam with a decorative coating (artificial stone), which is manufactured at the enterprise. At present, panels of four models are produced: "XVII century", "Evrok", "Cliff", "Elbrus". The cost of products - from 2,500 rubles. for 1 sq. m.
Styrofoam or polyurethane foam?
The evaluation of a particular material is based on its technical specifications, operating conditions and consumer opinions. The use of expanded polystyrene and polyurethane foam in panels under the same conditions gives us the opportunity to compare and obtain data for an objective conclusion.
Environmental Safety
Properties
Performance characteristics
Conclusion: all things being equal, polyurethane foam is the most acceptable option.
Decorative coating. Which one is better?
Manufacturers offer several options for finishing panels: porcelain stoneware, concrete, ceramics, clinker tiles, etc.
The Russian companies listed above can be divided into two categories. The first is a full-scale production with the manufacture of both an insulating layer and a decorative coating, the second is the purchase of foreign-made finishing materials with subsequent production finished products. The cost of the panels depends on the choice of finishing material and the thickness of the insulation.
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The facade thermopanel is that case when "necessary" and "beautiful" are united. This is another solution for energy-efficient buildings, as well as for houses where the price of an overpayment for electricity is not included in the budget, since this facing material will help to make not only excellent thermal insulation, but also give the building a presentable appearance.
Thermal panels: what is it, what varieties are there
They consist directly of a heat-insulating layer, in the role of which, as a rule, polyurethane foam or expanded polystyrene is used, their composition is more than 90% air, and clinker, artificial stone, glazed ceramics, porcelain stoneware are used as a decorative layer.
Today, polyurethane foam, due to its higher characteristics, is used more often than polystyrene foam, although polystyrene foam is quite common in countries Western Europe, Canada and America. It is absolutely safe for the human body, as even food packaging is made from it.
Also, expanded polystyrene does not have a favorable environment for the reproduction of microorganisms and fungi, since water does not penetrate into it. It does not have a pungent odor, while it is durable and strong. As a result of experiments, it was proved that the time of its complete destruction is 300 years.
Thermal panels for facade cladding have many options design solutions, and, as a rule, are used when facing houses. Their variety is so huge, there are options even for very capricious consumers. Natural textures and colors make it possible to harmoniously fit the building into any landscape.
Clinker
These are panels where clinker tiles are used as a decorative layer. In terms of impact resistance external environment Clinker is superior to many types of natural stone. It has many natural color options and an almost flawless look. The raw material for thermal panels is shale clay, because clinker is a 100% natural material.
In addition to their aesthetic and thermal insulation functions, clinker panels also work as a sound insulator and as additional protection from moisture.
Now they are used not only as decor and facade insulation, but also for indoor work. And also used for lining pools, fountains and other containers where there is high humidity.
Clinker has a fairly presentable appearance, by which it is often distinguished. This attractive external effect and positive properties are obtained due to a special production technology.
With porcelain stoneware
These thermal panels are especially popular among those people who prefer the design of the facade of the walls with a clearly defined texture surface. Panels with porcelain tiles are quite large in size, which easily imitates not stone laying, but brick laying.
With glazed tiles
This is another type of thermal panels, which is very popular, especially for facing low-rise buildings. This finishing option was popular back in the 50s. the last century. And since that time, the coating of this tile has proven itself superbly. Glazed tiles have uneven color and a smooth surface, which gives the facade of the house a presentable look, imitating brick laying.
Advantages and disadvantages of using 
The main advantages of facade thermal panels are:
- There are no restrictions for their use in facade work, no matter what kind of house it is. You can fix them on absolutely any coating on expanded clay concrete, concrete, non-plastered or plastered facades, red brick, aerated concrete, walls of block houses, adobe (unbaked brick made of clay and any fibrous materials) or wood. What gives thermal panels significant advantages when it comes to the insulation of an old building. Even the disturbed plane of the walls of the house is not afraid of this material. In this case, a crate is installed, with the help of its regulation, the surface of the facade is leveled.
- One of the most environmentally friendly home insulation solutions.
- Due to the fact that the thermal panel has an aesthetic function, as well as the function of keeping warm, it can be safely called a multifunctional finishing material.
- The absolute independence of the fastening of panels from the time of year and weather conditions, therefore, all work can be done even in winter, if, for some reason, they did not have time to do it in advance.
- The use of this facing material makes it possible to significantly save the price of heating. Efficiency is proven by quite real calculations, which show savings of approximately 35% of the total price for heating a house.
- The choice of texture, color and photo of thermal panels is simply amazing, because any bold project of an architect or designer will be quite real.
- Thermal panels are twice cheaper than brickwork, because simple calculations show the percentage of savings when installing thermal insulation.
- The use of thermal panels significantly reduces installation time. And the total time spent on construction work and, as a result, on the price will directly depend on this. It's no secret that the customer spends not only on building materials and labor costs, but also on renting scaffolding for construction, paying for a crane and trucks, if unloading or loading work is necessary, etc. Installation of thermal panels does not require high professional training from builders, but this is also a large cost item, and here the installation price wins significantly. We can say that the installation can be done independently if you have an electric drill, a hammer, a screwdriver and a great desire. Before starting the installation, you need to make sure that all the walls are even. You can fix the thermal panels with glue, dowels or use foam for foam. More full information can be obtained from specialists, store consultants or get acquainted with detailed instructions with attached photos;
- Thermopanels are durable. According to testing, the manufacturer claims that the operating time is very high. At least 50 years, but, for example, the ABC-Klinkergruppe company guarantees 100 years not only for strength, but also for non-fading of color. It should be noted that it is the unsurpassed color fastness that is calling card facade thermal panels. Also, the long service life is also affected by the fact that the panels do not contain salts and lime. This prevents the appearance of so-called efflorescence;
Thermal panels do not require to restore the walls of the house several times a year in the case of thermal insulation with foam plastic, since, taking into account the location of the house, you may encounter certain troubles, such as subsidence of the soil, etc. Yes, and in the case of unprofessional work or poor quality materials, the insulation layer may crack at the seams. This requires painstaking repairs with painting, which does not happen with thermal panels;- The material is resistant to the formation of rot, the appearance of all kinds of mold fungi and the maintenance of the vital activity of these organisms;
- The lightness of thermal panels eliminates the need to strengthen the base of the building. This can be quite relevant when it comes to restoring old houses, since there is no way to work with the foundation in place. It is a self-supporting structure which eliminates the presence of an overhead load. The mass of the thermal panel is ten times lighter than conventional brickwork.
- It is a durable and diffusive open material. The connection of the panels is quite accurate, which minimizes any installation defects, because cold bridges never appear in them, and the dew point is constantly within the volume of the heat insulator. This avoids the installation of ventilation gaps with reverse side facade.
Despite all the advantages of thermal panels, there are also disadvantages:
- Despite the fact that the material belongs to the “2 in 1” category, according to user reviews, the use of thermal panels is not a budget option for the price. The price of corner parts is especially expensive.
- The importance of surface preparation, or rather, the alignment of the walls, which can sometimes take quite a long time, as it can be a laborious procedure.
- Another disadvantage is the acquisition of low-quality material.
Photo gallery: facade decoration with thermal panels
Wall panels with polyurethane foam backing
Mounting options for facade thermal panels
Thermal panels with tiles are produced with different structure and sizes. You can also meet the production, both with insulation and without.
Because there are several types of fasteners. Either with insulation, you can mount it directly on the wall using impact dowels, or without insulation. The first fastener option is suitable for uneven walls.
The second option can be fixed in various ways:
- first, a timber beam is fixed to the wall, and then a heater is laid between it and the wall. Then, with the help of screws, a thermal panel is fixed to the beam;
- first, stick insulation on the walls (for example, foam), and then fix the thermal panels with impact dowels.
Diversity color solutions and shapes of facade panels can even be confusing at first, since a large assortment often causes quite a lot of thinking. Facade panels look more than attractive, as well as neat and monolithic.
Facade panels can be with a decorative layer in the form of a smooth tile, aged or textured. The aged tile qualitatively imitates the old brickwork, which can usually be seen in Holland, Germany, etc. We must immediately make a reservation that the purchase of this thermal tile at a price is quite expensive, but the original appearance it's worth it.
If we consider Russian manufacturers, then often facade thermal panels are made from foreign raw materials and have quite good quality. But the domestic manufacturer, as a rule, uses tiles no larger than 11 mm. Well, in this case, the customer himself will be able to choose the insulation, for example, polyurethane foam or expanded polystyrene. Also, in addition to clinker tiles, it is often used ceramic tile and porcelain stoneware.
Increasingly, homeowners are choosing for their external cladding a modern, high-quality and easy-to-install material - facade thermal panels. This type of lining perfectly keeps heat, which is very important in our latitudes. And externally facade thermal panels are able to give a noble respectable appearance to any building, even built in the last century.
Like many other new construction and Decoration Materials these panels came to us from the West, and initially only products from German, Canadian and other companies could be found in stores. But now our country can also offer a completely competitive product that does not differ qualitatively and outwardly from the best Western models. In the article, we will pay attention to Russian-made thermal panels, find out their characteristics, features, advantages, and determine the prices.
Description of facade thermal panels for a Russian-made house
Front thermopanels are a facing plate representing "sandwich" from the top decorative layer and heat-insulating material. Usually, either polystyrene foam or polystyrene foam acts as the latter. mineral wool. It should be noted that the thickness of the heat-insulating gasket can vary from 30 to 100 mm, which affects the heat-saving properties of the material.
The decorative outer covering is usually a brickwork of ordinary or glazed elements. The thickness of the outer layer is approximately 12 mm, thanks to which the entire plate becomes strong, reliable, and able to serve for a long time. Also now more and more expensive and solid imitation of natural stone is being used more and more often.
Thermal panels are designed for external finishing of buildings simultaneously with their thermal insulation. Thus, the material kills "two birds with one stone" at once: it decorates and warms. A very advantageous combination that allows you to save on additional thermal insulation.
Here is how it is used decorative plaster for outdoor work, and how to apply it correctly. can see
On the video - facade thermal panels:
Facade thermal panels are usually used for facing small private houses. However, this modern technological and environmentally friendly material may well be used for finishing high-rise buildings.
Types of tiles
We will find out what types of facade thermal panels are presented on the modern Russian construction market.
So, all thermal panels intended for facade cladding are divided into:
Clinker thermal panels are a combination of clinker tiles that look like brickwork and a heat-insulating polyurethane foam layer. This material is suitable for facing even wooden houses. Sometimes manufacturers try to make this product cheaper and more affordable, and therefore they replace polyurethane foam with cheap foam plastic, and clinker tiles with cement-sand tiles. However, the result is a deterioration in both thermal insulation and external indicators.
Rigid facade thermal panels are an OSB plate, on which a layer of insulation is applied, and as a finishing touch - an external decorative layer.
And here is what the facing artificial stone for the facade looks like, and how to apply it correctly. can see
In this case, the following types of materials are used to create decorative cladding:
This type of panels has a rigid base, due to which the manufacturers managed to reduce the vapor permeability of the final product by several times.
The price of rigid thermal panels, first of all, depends on the type of cladding that is used. So, clinker is the cheapest type of finish, but also less presentable, and glazed tiles and porcelain stoneware are expensive, but also more aesthetically attractive.
Both considered types enjoy well-deserved success in the building materials market, as they perfectly retain heat, and in a wonderful way transform the external facade of the building.
pros
What are the advantages of facade thermal panels compared to other types thermal insulation materials, let's find out.
As already mentioned, this material is a unique product, which is both thermal insulation and an external decorative coating. The panels retain heat very well, and therefore their use in our latitudes is highly justified.
Modern manufacturers in Russia offer such a wide range of exterior finishes for thermal panels that it is impossible not to choose the right one. The market offers a wide range of different colors and textures suitable for any design. It is also worth paying attention to how
Facade thermal panels made by domestic manufacturers perfectly resist the harsh climate of our country: they successfully endure both the Siberian frost and the dry southern summer.
The price of the material is quite affordable: due to the fact that there are no monopolists in this market, the buyer always has the opportunity to choose the right combination of panel quality and price.
Products are characterized by high strength, which ensures durability and resistance of the cladding to precipitation and other external influences.
Installation of facade thermal panels is quite simple. For this, it is not even necessary to invite specialists: the owner of the house himself may well carry out the installation.
The panels retain heat remarkably, thanks to which the house will have a comfortable microclimate even in the coldest winter.
Video
But what are the facade materials for exterior finish at home, and which of them are the best, you can see
Minuses
A little about the shortcomings of the material.
In order to reliably and competently carry out the installation of facade thermal panels, you must first align and prepare the walls of the house. This forced necessity sometimes takes a lot of time, takes a lot of effort. 
There is a risk of "running into" low-quality products, as new "players" are constantly appearing on the building materials market, often turning out to be "one-day" ones. To avoid such a disaster, we advise you to focus on well-known manufacturers, and purchase materials in trusted stores. For example, you can quite trust our list of Russian companies - manufacturers of facade thermal panels.
Expensive cost is another disadvantage. However, once invested in quality material, you will provide your home with reliable thermal insulation for many years, and give the building an external presentable and solid appearance.
But what PVC panels look like, and how to use them correctly, you can find out from the article on
The choice of decorative coating
- Porcelain stoneware
Not afraid chemical substances, differs in fair wear resistance, is durable, is not afraid of dirt. In addition, porcelain stoneware panels are not afraid of precipitation.
Porcelain stoneware
- Ceramics
Has the same positive features, as porcelain stoneware, however, is less durable.
Ceramics
- Concrete tiles
This type of cladding is not suitable for a changeable climate, since concrete absorbs moisture too much, which is fraught with cracking of the material if drought begins immediately after precipitation. But more expensive models have a waterproof coating. But how to finish the facade of the house from aerated concrete, and what material should be used in the first place, it is indicated
- Clinker
Optimum, inexpensive, neat and most commonly used type of external decorative cladding for facade thermal panels.
But how it happens, and what materials are the best, you can see in the article at the link.
Manufacturers and prices
Let's give an overview of modern Russian companies offering facade thermal panels.
MFM (Workshop of facade materials), Moscow
This company offers its customers facade thermal panels with external cladding made of clinker in the form of brickwork and artificial stone. The thickness of the thermal insulation layer can vary from 3 to 10 cm. Along with the imitation of ordinary brickwork, the brand also presents such interesting types of external cladding as the German and Spanish design prototypes. In addition, the company produces a series that imitates natural stone, which gives the home a noble, solid appearance.
Workshop of Facade Materials), Moscow
Price per sq. material meter:
- tes-brick - from 1590 rubles;
- gretta - from 1800 rubles;
- canyon - from 2750 rubles.
Termosit, Railway
This company manufactures products under patents acquired in European countries. The company exercises strict control of materials, and production lines are equipped with high-precision equipment. Thanks to this professional approach, the company supplies the market with really high-quality products that are no worse than the best Western models.
Termosit, Railway
Price per sq. meter:
- cladding Falcon - from 978 rubles;
- light panel - from 1160 rubles;
- brick panel - from 1074 rubles.
FORSKA, Petersburg
In this case, the company purchases almost all of the raw materials in Western countries, so the quality of the finished product is identical to European standards. Polyurethane foam and polystyrene foam are used here as a heater, which provides products with a decent level of thermal insulation. The company offers customers, among other things, budget panels at 990 rubles per sq. m. meter.
FORSKA, Petersburg
Other prices:
- Rot bunt care - from 1550 rubles;
- Faro grau - from 1680 rubles;
- Rimini gelb - from 1850 rubles.
Regent, city of Pereslavl-Zalessky
The company buys high-quality clinker tiles from Europe and, supplementing them with polyurethane foam heat insulator, produces panels. Special modern technologies ensuring compliance with a high level of products at all stages of production.
Facade thermal panels
Price per sq. m:
- clinker tiles Stroher - from 1200 rubles;
- Feldhaus clinker tiles - from 1600 rubles;
- Roben Victoria - from 2500 rubles.
Plitprom, Skhodnya
This company is one of the leaders in this area in our country. They were one of the first to start producing facade thermal panels, which by now has brought the brand to a leading position in the market. The company is distinguished by a responsible approach to work: high-precision equipment is used in the production, which allows producing products of the highest category and quality.
Facade thermal panels Plitprom
With all this, the prices for the material do not differ much from the prices of competitors, and are quite affordable. Price per sq. m of most of the presented products - in the region of 1750 rubles. but there are also budget options - 1200 rubles each.
Foreland, Moscow
This company mainly presents panels with decorative artificial stone cladding. The view of the building finished with these panels turns out to be very representative and “rich”. And polyurethane foam is responsible for thermal insulation here.
Facade thermal panels Forland
Price per sq. m:
- panels XVII Century - from 2500 rubles;
- Euroc panels - from 2700 rubles;
- cliff panels (imitating rocky texture) - from 3500 rubles;
- Elbrus panels (imitating a mountain surface) - from 3500 rubles;
- corner options - from 2500 rubles.
We examined the features of Russian-made facade thermal panels. As you can see, products manufactured in our country are quite capable of being of high quality, reliable, and outwardly attractive. A big plus of domestic material is that it comes out lower in price: an important aspect in modern realities.
Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior work. Thermal panels consist of insulation and clinker tiles.
The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above allows you to safely assume that this business idea can be profitable if it is implemented correctly.
Thermal panels production technology:
- Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
- Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
- After these operations, the aluminum molds are filled with the composition of the insulation.
- Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.
Key points for the production of thermal panels
The basis of thermal panels are: insulation, metal profiles and cladding. Their features:
- Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
- A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
- Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.
What equipment to choose for the production of thermal panels
The necessary equipment for the production of thermal panels includes the following equipment:
- mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
- steam generator, vacuum unit, block molds;
- secondary devices (airbag, fan, etc.).
Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and engage in the creation of consumables on your own, or purchase raw materials from suppliers.
There is an opinion that in the Russian markets today there are few enterprises supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone will be able to choose a suitable option for themselves, which will suit them both in terms of price and performance.
So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are consumables, such as axle boxes for fastening, anti-adhesive lubricant, quartz sand.
How much money do you need to start a business for the production of thermal panels
One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, it is possible that you want to save money, and instead of producing clinker tiles, the choice will fall on its purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.
In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).
Setting up a production facility of this magnitude (360 panels per shift) would require an area of 250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.
Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).
An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.
Is it beneficial?
Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.
In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?
How much can you earn
This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.
What OKVED must be specified for the production of thermal panels
When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes various types of processing industries. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.
What documents are needed to open
If it is initially planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden, the best option would be to register a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:
- application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
- information about the address of the legal entity (in most cases it indicates the address of the production facilities) and the Charter;
- information about the director of the company and the chief accountant.
In addition, it will be necessary to register with government agencies and open a bank account.
What taxation system to choose for the production of thermal panels
Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system of taxation provides a choice of two options for paying taxes:
- you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
- 6% income tax. In this case, you do not need to provide any supporting documents on expenses.
Do I need permission to open
For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.
