Equipment for the production of rubber tiles. Mini business: production of crumb rubber tiles How rubber tiles are made

In the domestic market building materials not so long ago, such a phenomenon as rubber tiles appeared, the sale of which is rapidly gaining momentum and is already quite a promising type entrepreneurial activity.

This type of coating, such as tile from rubber waste, is universal, and also has a high safety of operation. This makes it possible to use the material for laying children's and sports grounds, sidewalks and other places.

Rubber paving slabs have a long service life and beautiful appearance, which makes them attractive to most buyers. To date, the niche for the production of this building material is practically not occupied, therefore it is low-competitive and can bring a considerable, and most importantly, stable income.

Production of rubber tiles - advantages and disadvantages

Regardless of whether development is planned or a crowded metropolis, aspiring entrepreneurs should remember that an enterprise will develop successfully only if, in addition to profit, it will benefit people.

A small workshop for the production of crumb rubber tiles is an example of this: the absence of a large number of competitors makes it possible to consistently earn a lot of money. In addition, for the production of this building material, old car tires, rubber items and waste are used, so the company will assist the locality in their disposal.

The raw material for the production of paving is a durable and strong material, and finished products are easy to install and are characterized by high wear resistance. Rubber tiles, in comparison with similar products made from cement-concrete mixtures, have a number of undeniable advantages. These should include:

durability;
high consumer demand;
high degree of security;
unpretentiousness in care;
ease of laying the coating;
nice view of the paved areas.

Rubber tiles are characterized by excellent resistance to atmospheric precipitation, as well as low and high temperatures. The material does not crumble over time and retains its original shape. In addition, the tile is not subject to deformation under mechanical stress, so it is preferred by a large number of buyers.

As for the duration of the service life, rubber plates can last at least 25 years. The high degree of safety of this building material deserves special attention, since if a person falls on such a coating, the risk of injury is minimal. In addition, the surface of the plates has an anti-slip effect, which is why they are widely used in the arrangement of playgrounds for children's games.

The material is unpretentious in care, so it will be enough to clean the surface of accumulated dirt. Please note that rubber plates are readily purchased by car repair shops and service stations. Unlike concrete surfaces rubber is highly resistant to impact chemical substances and oils.

Water quickly passes between the seams of facing products, so puddles never form on the tiles (after rain, on sinks). There is also no need to prepare areas for laying rubber slabs, since they are easily mounted on sandy, earthen, wooden and other bases. If it is necessary to replace a damaged element, this can be done without dismantling the entire laying of the coating. Rubber plates keep attractive for a long time. appearance, its shape and color saturation.

In addition to the above advantages, rubber coating is in demand for laying warehouses and basements, gyms, car parks, courtyards, sidewalk parts of streets, parks and adjacent territories of public institutions.

Due to its characteristics, the material is becoming more and more popular every year and is in demand among buyers. But, despite such an extensive number of positive qualities of rubber plates, their production still has some disadvantages. First of all, it is worth noting the flammability finished products Therefore, when arranging various objects, the proper level of fire safety should be ensured. Another disadvantage of crumb rubber tiles is the rather high price. Nevertheless, despite these moments, investments in the development of the enterprise (unlike such areas as, for example,) for the production of rubber crumb products pay off quite quickly.

Rubber crumb tiles - options for starting a business

Novice businessmen who decide to open their own rubber paving slab manufacturing business should know what production options exist. Their scale depends on the amount of initial investment in business development, as well as on the expected volumes of manufacturing finished products:

Making rubber tiles at home. This type of development of one's own enterprise does not require large financial investments from the entrepreneur, in addition, a person can work independently at the initial stages, which will save on wage costs for hired employees. If you make the tiles yourself, you do not need to buy expensive ones, while the finished product is of a sufficiently high quality. A significant disadvantage of manufacturing tiles is the high time costs, however, you can quickly earn money to scale the enterprise and purchase production equipment. In parallel with this, it does not hurt to open a small one at home, which will significantly expand the range of building materials. In most cases, entrepreneurs with this business model take work to order and, by agreement, produce a certain number of tiles from ready-made rubber crumb compositions with their own hands.
Mini plant. The best option to run his own business is to open a mini-factory for the production of rubber tiles. To equip it, you can easily purchase necessary equipment which will make the business profitable and quick payback. Such an enterprise can be placed on an area of 100 m², which will be enough to store raw materials and finished products. At the mini-factory, only a few people work in one shift, which fully ensure a continuous work cycle. The equipment of a small manufacturing enterprise consumes about 13-15 kW of electricity per hour of operation. Moreover, it can be used to produce rubber tiles of any complexity and fulfill sufficiently large volumes of orders.
Franchise cooperation. With a certain amount of investment, entrepreneurs can start working on a franchise. On average, it will take about 2 million rubles to start a business using this model, so the franchisee should assess his capabilities well. The franchisor company provides assistance to novice entrepreneurs in organizing the marketing of the enterprise, creating their own website and promoting it ( social media, targeted and, other channels for attracting traffic). Also, a technologist from the franchisor can work at the franchisee factory for some time, who will tell you about all the intricacies of tile production and train the staff. Moreover, firms that offer work to businessmen under this scheme post information about the enterprises with which they begin work under the relevant contract on their own information resources and present them as partners. This makes it possible potential buyers directly contact the franchisee and place an order. Entrepreneurs are provided with substantial assistance in equipping the enterprise, the accumulated client base is transferred, and training is also provided, during which novice businessmen learn how to always be in good plus. The patron company ensures an uninterrupted supply of high-quality raw materials and provides experienced specialists for the repair and adjustment of process equipment. Work according to this scheme is guaranteed to bring businessmen to a stable high income, which does not depend on the economic situation in the country. The largest Russian franchisors that offer cooperation in this area on favorable terms are Master Fiber, Ecostep and Art-Prime.
Industrial production. From the name of the option, it becomes clear that it is suitable only for entrepreneurs who own solid capital, since it is almost impossible to organize large-scale production without large investments. To create this model, a detailed business plan is developed, a product line is thought out, sales channels are searched in advance. It is assumed that the full manufacturing plant will employ a large number of employees.

Production technology of rubber paving slabs

Since the appearance of small industries in Russia, almost all enterprises have used the method of making rubber tiles by hot pressing. Thanks to him, you can quickly get finished products at minimal cost, besides, he is quite easy to learn. However, hot pressing is highly toxic, which, of course, affects the health of the company's personnel, and besides, the technology is not capable of providing high quality finished products. Products have a short shelf life and quickly fall apart, losing their attractiveness and physical properties.

Important: due to the low quality of the products obtained, it is not recommended to use hot pressing technology for the production of tiles. The coating obtained in this way is unlikely to last longer than 1 winter season. For this reason, most of the Russian enterprises specializing in the production of rubber tiles have closed since 2013.

According to the “hot” technology, the rubber crumb is placed in a special tank of the press machine, where it is baked, while gluing the particles with a special composition is minimal. If the "hot" tile is used in regions with a temperate climate, then it can last a long time. However, such products are not able to withstand heavy loads.

But today the "cold" technology for the production of rubber paving slabs is popular. The production costs in this case are significantly higher in comparison with the previous method, moreover, much more time is required. But pressing rubber crumb impregnated with a special adhesive guarantees high quality products and a long service life. Cold pressing technology is divided into several main stages, which include:

preparation of raw materials for the production process;
mixing crumb rubber with adhesive;
evacuation of the finished mass from the mixer into the mold;
formation of plates by pressing;
drying products;
quality control of rubber plates.

First, rubber crumb is unloaded into the tank of an industrial mixer, after which glue is added to the raw material. Then the components are thoroughly mixed with each other until a homogeneous mass is formed.

After that, molds are prepared, where the finished raw mass is loaded. Under high pressure, rubber with glue is pressed, resulting in a durable coating that can withstand heavy loads. Raw plates are sent to special drying chambers, where they are dried for 4-6 hours at a temperature of 60°C. At the end of the production process, the finished tiles are placed in a warehouse, where they are stored until they are sent to customers.

How to open the production of rubber crumb tiles?

Consider the main stages of starting a business.

Business registration

To open a rubber tile business, an entrepreneur is advised to contact tax service, issue an IP and choose a simplified taxation system. If you plan to cooperate with legal entities, it is advisable to register an LLC.

Also, the entrepreneur needs to select the OKVED codes that will be required for reporting. For the production of tiles suitable:

"Production of other rubber products" - 25.13;
“Manufacture of rubber products not included in other groups; production of ebonite and products from it” - 25.13.2.

After registration of the organizational and legal form of the enterprise, one should proceed to obtaining the necessary permits from Rospozhnadzor and the Sanitary and Epidemiological Station. This can be done after the premises for production activities are selected, which must be put in order in accordance with the requirements of regulatory organizations, and then their representatives are invited to obtain permits. You will also need to issue a certificate confirming the compliance of the finished product with GOST standards.

Important: It will take about 2 weeks for the entrepreneur to complete the documentation. The cost of registration and obtaining permits fluctuates around 15 thousand rubles.

Room search

For the production of rubber paving slabs, an entrepreneur needs to find suitable premises. It is not very profitable to rent space in the city, because the fee for them is very high. It is better to find them in suburban areas or an industrial area.

It is also important to take into account the availability of high-quality transport interchange when searching for areas for production. This point is one of the key when organizing a business, since it is directly related to the speed of delivery of raw materials and finished products to customers.

If you plan to open a mini-factory, you should select the premises with total area about 100 m² and a ceiling height of at least 3.5 m. Among the required premises at the enterprise should be a production workshop, a place for storing and preparing raw materials, an area for storing finished products, a bathroom and a staff room. It is also necessary to check the correctness:

water supply and sewerage;
power supply (380 V for the possibility of connecting equipment);
lighting;
exhaust and ventilation systems;
heating.

If the repair of production facilities is to be carried out, in without fail you need to fulfill all the requirements of the SES and the fire department, otherwise it will be quite problematic to obtain permits for doing business.

Purchase of raw materials

As a rule, there are no difficulties in finding suppliers of raw materials, since there are a sufficient number of them on the market. Most tiles are made from old tires.

The cost of 1 ton of shredded tires fluctuates around 20 thousand rubles. It's good if you can find suppliers who resort to . Thus, it will be possible to save on their purchase. The same can be achieved if you purchase black chips and various dyes for rubber, since ready-made colored raw materials are somewhat more expensive. In the purchase of polyurethane chips for cold pressing, it will cost 17-21 thousand rubles. If you use the hot method of making tiles, the raw materials will cost a little less - 14-18 thousand rubles for the same volume.

Important: In order to save money, most entrepreneurs prefer dyes instead of ready-made colored chips to create beautiful tiles (its price can reach 35 thousand rubles per 1 ton). The cost of the dye varies between 90-200 rubles per 1 kg.

It is important to pay attention to the quality of the adhesive that will be used in production. The quality of paving slabs and its strength directly depend on this. You can buy it at a price of 200 rubles per 1 kg.

Purchase of equipment

Start-up entrepreneurs should be aware that the prices for equipment required for cold pressing technology are higher than for hot pressing equipment. If an entrepreneur wants to install an automatic line for the production of rubber tiles, he will have to pay much more. So, to equip the production you will need:

industrial mixer - 150 thousand rubles;
volcanic press (with a capacity of up to 100 m² of tiles per day) - 400 thousand rubles;
heating cabinet (drying chamber) - 120 thousand rubles;
mold - 300 thousand rubles (for 10 pieces);
auxiliary equipment - 60 thousand rubles.

As a result, 1,030,000 rubles will have to be spent on the purchase of equipment for the production of rubber tiles. Costs can be reduced slightly by purchasing fewer molds, but this will affect production volumes.

If an entrepreneur wants to buy a finished tile production line, he will need to pay about 4 million rubles (incomplete lines for 2 million rubles). Almost all equipment that is available on the domestic market is made in China. Better equipment can be purchased much more expensive.

Buying an automatic line is a profitable investment that pays off very quickly. For example, the equipment allows you to receive up to 3 thousand m² of finished products in 1 month. If you use conventional equipment, 8 workers will be required to manufacture the same amount of products (you can save on their maintenance).

Personnel attraction

Personnel must work at the enterprise under the supervision of a technologist who owns all the secrets of the production of high-quality paving slabs. Finding a qualified specialist is quite difficult. To attract his attention, his salary must be at least 40 thousand rubles.

The shift should have 1 production master and 3 workers who will make tiles. During the summer period, the number of customers increases significantly, so it is possible to organize round-the-clock work of the enterprise. 1 storekeeper is needed in the finished goods warehouse. As for the sales manager, this person must be hired from the first days of work, since the search for distribution channels must be constantly conducted.

Where to sell finished products?

The issue of selling finished products is extremely important for the stable operation of the enterprise. It can be offered to a large number of people. For example, you need to notify residents of cottage villages about the product, and applications will not be long in coming.

It also does not hurt to advertise on television and other media channels. You should create a commercial offer for wholesale buyers and personally visit them. To do this, you need to go to the markets and supermarkets of building materials, firms for the improvement of the territory and landscape design as well as construction companies.

Important: Please note that stores prefer to work with tiles in universal sizes and standard shapes, while design companies purchase exclusive products.

It is beneficial for the manufacturer to have a team of professionals who will be laying tiles for customers. Thus, the company undertakes the complex provision of services, increasing its income.

Making rubber tiles - financial plan

Consider a sample business plan for the manufacture of rubber tiles.

Expenses

Imagine that the company works on a day shift, and 4 people work in the state. Their salary is 100 thousand rubles a month. In addition, the monthly rent of the premises will be about 15 thousand rubles, utility bills - 10 thousand rubles.

To make 1 m² of rubber tiles (40 mm thick) you will need necessary materials in the amount of 865 rubles. If 1,000 m² of tiles are produced, the company will spend 865,000 rubles on this. But it is also important to take into account the unit costs of purchasing equipment, registering a business, obtaining permits and other expenses.

Income

A 40 mm thick tile costs about 1,600 rubles for one "square". This means that buyers will pay 1.6 million rubles for 1000 m². Of these, about 600 thousand rubles will be the company's net profit. Suppose the equipment was purchased at a price of 2 million rubles. This means that the payback of the enterprise will come in 3-4 months.

Questions from new businessmen

Consider frequently asked questions on the topic.

What else can be done from crumb rubber?

Rubber is considered a versatile material that is widely used for the manufacture of various products. Based on it, a high quality roofing material. Mannequins, as well as punching bags and bags, are also stuffed with polyurethane or rubber crumb. In addition, the material is widely used for:

manufacture of ladders;
road surfaces;
bridge linings.

In addition, crumb rubber is used in the manufacture of fiber-reinforced concrete. It is popular in regions with cold climates.

Do-it-yourself rubber crumb - is it possible?

Yes, it's possible. To do this, you need to purchase special equipment that allows you to grind car tires. But they are first placed in freezer where the temperature reaches minus 80°C. Under such conditions, the rubber begins to break down, and it is easy to crumble. A crumb can be prepared effortlessly at home, for which you need to arm yourself with an ax and sharp knife. First, the tire is cut lengthwise, and then chopped across with an ax.

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As you can see, the rubber tile business is a promising type of business activity, it is able to bring considerable profit and pays off quite quickly. It is not difficult to master the production technology. In addition, the absence of a large number of competitors will allow many entrepreneurs to stay afloat for a long time.

In contact with

Recently, paving slabs from tires, or plastic bottles often made by hand.

Although, despite the "home-made" nature, tiles are increasingly being used specifically for arranging various public facilities, for example, squares, sports grounds, parks, and pedestrian crossings. The owners of private facilities themselves, with no less success, make original tiles for laying the floor in the garage, gazebo.

If you have a huge land plot, on which a tennis court or a basketball court is located, it is worth immediately developing a plan for laying this surface with an original, unlike anything material with your own hands.

Advantages and specifics of the material used

The main advantages that distinguish the tile material, created by hand from improvised materials (tires, plastic bottles), include the following:

Production of coating from used car tires

New pavement from old tires

The production of material and laying it with your own hands provides for the following:

Production and installation of plastic structures, bottles

paving slabs from plastic waste

You can also consider the production of tiles from plastic bottles with your own hands, which is simple and affordable. In particular, there are several key features that should be taken into account:

The main advantages of plastic products

Plastic bottles are distinguished by their compliance with all environmental requirements and standards, positioning them as a clean product. During operation, carcinogenic substances do not affect the human body, thereby becoming a completely safe product in all respects.

The eventually created coating is able to withstand many hours of stress, as well as environmental influences, such as freezing, while properties are not lost over time. In addition, the surface is non-slip, guaranteeing an excellent combination with shoes.

And finally, it is impossible not to answer the maintainability of the structure, because a damaged element can be easily replaced with a new one, without spending too much time and effort. As with rubber, plastic bottles are affordable and beneficial to the owner, and have all the relevant strength characteristics.

Video: Rubber crumb coatings

Order

We offer equipment for the production of rubber tiles and rubber floor coverings based on crumb rubber. All equipment is produced by our company and fully adapted to the wishes of customers. You can buy a set of equipment for the production of rubber tiles and other floor coverings that interests you in our company at an affordable price.

On the modified rubber tile production lines offered by our company, you can produce: seamless flooring, curbs, treadmills, paving slabs, paving stones, treads, sports, entrance mats based on rubber crumb and much more.

Equipment for the production of rubber tiles (rubber coatings) is a highly demanded and highly profitable production, the products of which are in great demand. The production of rubber tiles takes place by cold pressing, which makes it possible to obtain high quality products.

We offer to study the characteristics of high-quality equipment for the production of rubber tiles, as well as additional equipment and components necessary for the production of rubber flooring.

A set of equipment for the production of rubber tiles "ARFC OPTIMAL" allows you to significantly expand the range of products. On this set, you can produce up to 7 types of high-quality rubber coatings.

Equipment for the production of rubber tiles

Our company offers equipment for the production of rubber tiles of various capacities. You can buy equipment for the production of rubber crumb products from us at affordable price. Starting a rubber tile production is easier than you think. Contact our company and our specialists will offer you the necessary set of equipment for the production of rubber tiles, paving stones, curbs and seamless coatings based on crumb rubber for children's and sports grounds according to your budget.

Rubber crumb is the basic raw material that makes it possible to make tiles and floorings from rubber.

In fact, this raw material is taken from waste, which is obtained by processing old worn out car tires.

Car tires are made from high quality components that increase the life of the finished rubber tile.

The rubber tile differs in the increased durability and high strength characteristics. Such a coating easily tolerates the ingress of alkaline and acidic solutions, stretches well, but does not bend. It withstands a fairly wide temperature difference, which makes it one of the best finishing materials.

Project description

Rubber tile is represented by a set of crushed pieces of rubber. It doesn't break or crumble.

There are the following Benefits this coverage:

Rubber tiles can be used not only in industrial, but also in residential areas. It is used in warehouses and garages. At the same time, it does not lose its appearance for a long time when interacting with environment and various substances.

Impeccable characteristics allow it to be used for organization garden paths, as floor coverings of terraces and a country house.

The rubber tile is as a safe covering on sports and children's playgrounds. It looks aesthetically pleasing on any site, as there is a choice among a large number of shades. The rubber surface has a rough surface and excellent water repellency. As a result, puddles do not appear on it after rain. In winter, a layer of ice does not appear on it.

Relevance of business development

These products are widely demanded among a wide range of consumers. It can be used for country house And personal plot. Residents of cottage settlements are especially interested in rubber tiles. It is also in demand in industrial facilities and public buildings.

The tile is popular not only among private buyers, but also among wholesale customers. It can be supplied to the construction markets and specialized stores. Due to the wide demand, it can be supplied in large quantities. But it is advisable to resolve issues with the supply of tiles in advance.

If you plan to supply tiles in small quantities, advertising in local newspapers where cottage settlements are located. If you are planning to create a large production, it is better to find wholesale buyers in advance and reach preliminary agreements, you can even conclude.

The production technology of this type of coating is described in the following video material:

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Options for opening this business

If you are attracted to the production of rubber tiles, there are several options for its production. The main difference is the volume of production and the cost of its organization.

Exist the following options production of rubber tiles:

Production of tiles at home;
Production on an industrial scale;

Mini plants

One of the best options is to produce rubber tiles using a mini factory. It is represented by highly profitable and fast payback equipment, which is distinguished by a cold forming method.

For such a plant would need 80-100 sq. m. area and 3-4 workers per shift. In this case, the energy consumption is 15 kW/h. With such a set of equipment, you can offer customers a fairly large range of coatings. Ability to tile different forms, options, and colors.

Production at home

This is the most budget option. This results in high-quality products with a large time investment.

If you can't get help, the amount of material produced will be small. But in this case, you can work under the order. This rubber tile manufacturing option is a great start for a promising one.

Instructions for this type of production are set out in the following video clip:

Production on an industrial scale

This great option for those who have a lot of capital. With this production option, it is necessary to lay down various parameters and tile formats.

Provide a variety of pigments to offer your potential customers a wide range of products. Here it is important to think over in advance the issues of marketing and advertising products. You will also need to hire a large number of employees.

Franchise

This a good option for those who have capital, but do not have sufficient experience in business and their own developments.

To do this, you need to choose a successful company offering the production of rubber tiles on a franchise basis. At the same time, the company offers you regular consultations and advice on organizing a business.

You will use trusted suppliers of raw materials and equipment. You will also be given the opportunity to attract customers according to proven schemes.

Production technology

The production of black and multi-colored rubber crumb tiles is different. When the adhesive composition is added to the dye, the cost increases. For this reason, colored products are more expensive. So, the retail price of paving slabs is 1,500 rubles per 1 sq. m.

Manufacturing technology includes next steps:

Preparatory. At this stage, metal bead rings are removed from used car tires. Then, with the help of cryogenic technologies, they are subjected to mechanical processing. As a result of grinding, crumb rubber is obtained with a fraction from 1 to 4 mm.
Making a mixture. Here special mixers are used. Thanks to the use of a polyurethane binder, a homogeneous mixture is prepared. Colored pigments are added to it, which allow you to give the coating various shades.
Pressing. Thanks to the use of a vulcanizing press, it becomes possible to obtain products of the desired density and thickness. Today, hot or cold pressing is used.

With the hot production method, production lines cost 4 times cheaper. And with an increase in production, it is enough to buy an additional mold or an additional press. The cold method allows you to increase work productivity.

Equipment overview

The best option to start production is to purchase equipment from one reliable supplier.

To start full production you will need the following equipment:

Mixer for mixing;
Hydraulic Press;
A set of molds for the production of finished products;
Thermal cabinet;
Fixing stands for tiles;
Forming table;
Conductor for technological holes;
Mixer platform.

Full cost The set of equipment includes about 2 million rubles. At the same time, commissioning works are also carried out here.

Purchase of the necessary raw materials

The main raw material for the production of rubber tiles is rubber crumb. And glue is used as a binder. Rubber crumb can be purchased from a reliable supplier. Its average cost is 19 thousand rubles per ton.

Polyurethane glue for hot pressing costs 140-170 rubles per 1 kg. Glue for cold pressing costs 170-200 rubles per 1 kg. Be especially careful when buying glue. In many ways, the strength of the finished tile depends on it.

Dyes are also actively used in the production of tiles. They allow you to give products the desired shade and aesthetic appearance. Depending on the chosen shade, the dye can cost 80-190 rubles per 1 kg.

Premises selection

When choosing a production facility the best choice are warehouse or industrial premises suburban or industrial areas. Ideal are premises located in a slight distance from big cities or metropolitan areas. The cost of rent and convenient transport interchange are important.

Room area depends on the quantity and dimensions of the equipment, as well as on the planned production volumes. For a mini-factory, a workshop of 100 square meters is enough. m. The minimum ceiling height should be 3 meters. It is important that the room is well heated and supplied with water. A connection to a power supply with a voltage of 380 V is required.

It is also necessary to allocate separate areas for finished products and raw materials. For this, a warehouse is used. It does not require a room, and the area of \u200b\u200bthe room should be at least 100 square meters. m. Separate premises for the office and staff will be required. In advance, you need to take care of the requirements of the SES and the fire department.

Allocate norms to which the premises for work must correspond:

Ceiling height from 3 meters.
Heating in the cold season at a level of not less than +15 degrees.
Having a level ground for correct installation equipment.
The building must be located at least 300 meters from residential buildings.
Good electrical wiring and connection to the network must be at least 20 kW.

Possible risks of this enterprise

There are not only advantages of producing rubber tiles, but also possible risks. First of all, this production is associated with a shortage of specialists who are well acquainted with the production technology. The problem can be solved in two ways - to find a good technologist or personally teach employees how to work. But in the latter case, you yourself need to have sufficient knowledge and skills.

Seasonality has a significant effect. Rubber tiles can be used not only on the street, but also in the premises of garages and car services, premises for keeping animals, as well as near swimming pools and in sports halls. It is optimal to start production in late winter and early spring. In autumn, you can sell the maximum production for the improvement of the streets.

For the good functioning of enterprises, it is necessary to maintain the availability of raw materials at a sufficient level. As a rule, for an average production, the stock should be about 100 tons. If it is not provided at the proper level, the production process may stop.

The biggest risk is the possibility of equipment failure. It is for this reason that it is recommended to be vigilant when choosing and purchasing equipment. Every day of equipment downtime can result in losses and expenses for paying staff without real work.

In addition, it is important to ensure the timely sale of products.

Financial part

Calculation of the cost of production per 1 square. m. rubber tiles with a thickness of 40 mm and with dimensions of 500x500 mm will be as follows:

In this way, expenses amount to 776 rubles. The market value is 1350 rubles per 1 sq. m. m. of finished products.

The approximate daily profit is 16.5 thousand rubles. And the monthly amount is 360 thousand rubles. is 145 working days with a profitability of 40%.

As a result, the production of rubber tiles remains relevant and in demand. With a competent approach and the availability of initial capital, you can successfully implement this business in the shortest possible time. The main thing is to have a sufficient area, the necessary equipment and high-quality raw materials.

An overview of equipment for the production of rubber tiles is presented in this video:

Tiles and pavers made of crumb rubber are low-cost and pretty good quality product.

The material does not require expensive raw materials and a large amount of labor.

For manufacturing, it is enough just to purchase several special machines and rent a small workshop.

Rubber paving slabs and paving stones are at the peak of popularity today. It is easy to sell not only at retail to individual companies and individuals, but also sell in large quantities to merchants.

In this article we will talk about the production technology of these products and give a description of the equipment.

This product has many benefits. The crushed rubber tires from which it is made are high quality material. For its manufacture good synthetic rubber is used, expensive fillers and oils.

Advantages rubber crumbs:

It is durable, “does not bend” under heavy weight, it can be laid in workshops, garages and car washes.
It serves for a long time and faithfully up to 35-40 years, and at the same time it does not wear out and does not “shed”.
Resistant to moisture, remains intact and dries quickly even after tropical showers, so it is used in water parks and saunas.
Not afraid of sudden changes in temperature, she is not afraid of any very coldy(up to -40), nor debilitating heat (up to +50).
Shoes do not slip on it - it is difficult to get injured on such a tile; “sports” surfaces are paved with it - tennis courts, playgrounds.
The material is not spoiled by aggressive substances, it covers the floors of chemical laboratories.
Tiles are easy and inexpensive to install and clean. Stairs, entrances to buildings, shopping centers and many other "public" spaces with a large human flow are paved with it.

Also, paving slabs made of rubber crumb can be given a wide variety of shapes, sizes and colors, fit beautifully into the interior of the premises and the landscape. She is placed on summer cottages and in elite cottage settlements, on balconies and terraces.

Technology for the manufacture of tiles and paving stones

Cold pressing and hot pressing are the two most popular technologies used to produce tiles and pavers today.

hot way

Using the hot process technology, tiles can be produced cheaply and quickly.

It should be borne in mind that such products are not durable, they are “afraid” of severe frosts.

Find a buyer for a similar product is real only in the temperate climate zone.

To make hot pressing you need:

First, give the raw material the desired condition. To do this, in a special mixer, it is necessary to create a continuous mass of crumbs and a binder - polyurethane glue.
Distribute the mixture over the molds and send it under a special volcanic hot press, which is heated by electricity or steam. He heats the mass and gives it the desired shape with the help of pressure exceeding 5 tons. After such pressing, the material is ready - nothing else needs to be done with it.

Process time and temperature depends on the thickness of the mixture:

if this indicator is 8-15 mm, you need to press for 3-7 minutes at a temperature of + 120-130 degrees;
if 15-25 mm - 5-10 min. at +140-150;
if 25-40 mm - 15-18 min. At +150;
if 40-50 mm - 20 min. also at +150.

cold way

"Cold" pressing is a more time-consuming and costly process. But it’s also much more realistic to make good money on it, since all of the above advantages are inherent in the “cold” tile.

To produce cold-pressed products, it is necessary:

Prepare raw materials. To do this, you need to do the same as in the case of hot pressing: create a continuous mixture from a binder of polyurethane adhesive and rubber crumb. Plus add coloring matter. Important point is that glue will be required an order of magnitude more.
Move this mixture into molds and send it to be pressed under 5-ton pressure in a volcanic cold unheated press.
Further, the material is sent to a special chamber (heating cabinet) to dry at a temperature of + 50-60 degrees. How long it stays there depends on the thickness. The thicker the material, the longer the drying time. On average, this process takes 5-7 hours.
After heat treatment in a special chamber, the material is “dryed out” at normal room temperature.

The thickness of the rubber crumb fractions depends on how much the raw material is crushed. The finer the rubber, the finer the fraction. This thickness can vary more than a hundred times– in the range from 0.1 mm to approximately 10-12 mm.

From thin fractions (up to 4 mm), relatively expensive single-layer colored tiles are produced, from thick ones - more cheap material from several layers of the original black color.

The quality of the "large" crumbs is lower, because it contains an undesirable admixture ("inclusions") from metal or fabrics.

But it is also cheaper to produce for two reasons:

firstly, it is not painted;
secondly, to create a single-layer "solid" product, it is necessary that the adhesive binder completely envelops each individual crumb.

Therefore, than bigger size individual rubber particles less binder needed to connect them.

The tile can also be “combined”, when the top layer is “high-quality” thin, and the bottom one is cheap and thicker. Such material is usually about one and a half centimeters thick.

Components

For the manufacture you will need the following components:

Direct rubber crumb. The tile consists of 80-90% of it.
Polyurethane bonding adhesive. It accounts for about 10% of the total size of the material. Such glue not only binds the crumb into a solid tile, but is also used to connect it to any surface.
Dye. In a tile it is 5%. Usually the coloring matter looks like a powder.
Colored rubber granules. This substance is used to create patterns on the surface of the finished product and make it aesthetic in appearance. It is quite possible to do without this component.

rubber crumb can be purchased at:

special processing plants;
enterprises producing RTI (rubber products). On them it is a by-product of production;
factories that retread damaged tire treads. One of the waste products of this process is crumb rubber.

Equipment

For small production you will need:

volcanic press, which can produce up to 100 m 2 of products in 1 day. Its cost is in the region of 300 - 400 thousand rubles;
drying chamber (heating cabinet). Its price is 100,000 - 150,000 rubles;
molds for crumb rubber - 40,000 rubles. each. They will need at least 3-4;
construction mixer (centrifuge type) - 120,000 - 220,000 rubles. They will need 2.

Also in the manufacture can not do without equipment such as:

tables (for forming) and platforms for mixers;
trolleys for moving barrels of glue;
a spatula to trim the mixture in the molds when laying;
scales (electronic);
specialist. a drill equipped with a nozzle to mix the components;

The price of raw materials and materials for the production of rubber tiles:

1 ton of black rubber crumb costs an average of 20,000 rubles;
a ton of non-ferrous - 25,000 - 40,000 rubles;
1 kg of polyurethane glue - 150 rubles;
dyes - 8-10 rubles. for 1 kg.

The electricity consumption will be approximately 15 kW / h.

You can buy equipment from these manufacturers, as Alfa-SPK, ECO-TOP, Alfa-MSK LLC, intermediaries delivering it from other countries (Far East Trans and others) at an affordable price .

Tile molds

Rubber tile molds can be purchased from the equipment manufacturers listed above. Common Sizes: 550x550x55 (45) mm, 1100x1100x55 (45) mm.

Business plan

The production of rubber tiles from crumbs is not very expensive. To create a small plant, you will need approximately 1,200,000 rubles.

To ensure the production process, it is necessary:

an area of approximately 120-130 m 2 for a workshop and warehouses for storing raw materials and finished products;
3-4 workers for one shift;
accountant and manager.

1 m 2 of tiles can be sold for 1,700 rubles, and 100 tiles can be sold in bulk for 62,000 rubles.

The profitability of such production is quite high - in the region of 20-40%, and if up to 35 m 2 of products are produced per day, then the costs incurred will pay off in 4-6 months.

Over this time you can get sales revenue of about 7.5 million rubles.(35 1700 21 days 6 months = 7,497 thousand rubles).

Monthly:

Income 35 1700 21 days. = 1,249.5 thousand rubles.
Consumption 920 thousand rubles.
Profit 1249.5-920 = 329.5

Profitability will be:

329,51249,5∙100%= 26,4%

By gradually developing the business, increasing productivity, you can achieve a higher indicator.

Can you make tiles at home?

It is unrealistic to produce high-quality products that are made in a cold way "at home". Here is the "hot" cheap option quite realistic.

For the manufacture of rubber paving slabs with your own hands, large areas, money and time are not required - it will be enough to buy equipment such as a hot press, molds, and, of course, raw materials in the form of crumb rubber and other components.

If you buy the cheapest used equipment, then the initial investment will not exceed 200,000 - 250,000 rubles.

Thus, do-it-yourself mini-production of crumb rubber slabs is possible even in the garage. Problems can start later - at the sales stage. "Hot" tile is a product with a not very good reputation, so finding customers can be a problem.

Conclusion

As you can see, making rubber crumb tiles is a very profitable business, especially with a competent business plan.

This business does not require large expenses and quickly pays off.